Hitachi 46F510 Service Manual
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SERVICE MANUAL
N N T T S S C C
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TECHNICAL CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . .18
REAR PANEL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
DISPLAY PICTURE FORMATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
SERVICE ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
TROUBLESHOOTING FLOW CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
DC VOLTAGE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
PROTECTION CIRCUIT BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
CIRCUIT SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
FINAL WIRING DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
EXPLODED VIEW PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
QUICK REFERENCE PARTS LIST (IC & UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
CAUTION:
These servicing instructions are for use by qualified service personnel only. To reduce the risk of
electric shock do not perform any servicing other than that contained in the operating instructions
unless you are qualified to do so. Before servicing this chassis, it is important that the service
technician read the "IMPORTANT SAFETY INSTRUCTIONS" in this service manual.
Components having special safety characteristics are identified by a
Service Data and its supplements and bulletins. Before servicing the chassis, it is important that the service technician
read and follow the "Important Safety Instructions" in this Service Manual.
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
PROJECTION COLOR TELEVISION
AUGUST 2004
version 0193.2
D D P P 3 3 3 3 K K A A / / B B
C C h h a a s s s s i i s s
TO GO TO A CHAPTER, CLICK ON ITS HEADING BELOW
SAFETY NOTICE
USE ISOLATION TRANSFORMER WHEN SERVICING
HHEA-MANUFACTURING DIVISION
PA
46F510 DP33KA
46F500A DP33KB
R/C: CLU-4328UG
CONTENTS
on the schematics and on the parts list in this
!
No. 0193
updated 9/22/05
updated 11/11/05

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Summary of Contents for Hitachi 46F510

  • Page 1: Table Of Contents

    No. 0193 46F510 DP33KA 46F500A DP33KB SERVICE MANUAL D D P P 3 3 3 3 K K A A / / B B N N T T S S C C R/C: CLU-4328UG C C h h a a s s s s i i s s...
  • Page 2: Important Safety Instructions

    “Important Safety Instructions” in this Service Manual. For continued X-Radiation protection, replace picture tube with original type or Hitachi approved equivalent type. This Service Manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
  • Page 3 DP33KA/B IMPORTANT SAFETY INSTRUCTION 1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including but not limited to the following items. (READING (READING SHOULD NOT SHOULD NOT BE ABOVE a. Be sure that no built-in protective devices are BE ABOVE 0.5 MIU) LEAKAGE...
  • Page 4: Important Safety Instructions

    For continued X-radiation protection, the replacement making test measurements. tube must be the same type as the original, Hitachi 2. To prevent X-radiation, after replacement of approved type. picture tube and lens, confirm these components...
  • Page 5 4. Picture Tube Implosion Protection Warning – The safety characteristics as the recommended replace- picture tube in this receiver employs integral implosion ment part in Hitachi service data parts list might protection. For continued implosion protection, create shock, fire, and/or other hazards. Product...
  • Page 6: Servicing Precautions

    DP33KA/B SERVICING PRECAUTIONS CAUTION: Before servicing instruments covered by this 7. Do not apply AC power to this instrument and/or any of its service data and its supplements and addenda, read and electrical assemblies unless all solid-state device heat- follow the “Important Safety Instructions” on page 3 of this sinks are correctly installed.
  • Page 7 Use Solding Iron to Pry Leads IC Removal/Replacement 4. Securely crimp each connection and solder it. Some Hitachi unitized chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and 5. Inspect (on the circuit board copper side) the solder joints then bent flat against the circuit foil.
  • Page 8 2. Trace along the copper pattern from both wire sides of the ensure the maintenance of reliability and safety standards, pattern break and locate the nearest component directly contact your Hitachi personnel. connected to the affected copper pattern. At IC Connections 3.
  • Page 9 DP33KA/B SERVICING PRECAUTIONS NOTE: These components are affixed with glue. Be careful not to break or damage any foil under the component or at the pins of the ICs when removing. Usually applying heat to the component for a short time while twisting with tweezers will break the component loose.
  • Page 10 DP33KA/B Information for service about lead-free solder introduction Hitachi introduced lead-free solder to conserve the "Earth Environment". Please refer to the following before servicing. (1) Characteristic of lead-free solder Melting point of lead free solder is 40-50 C higher than solder containing lead.
  • Page 11: Technical Cautions

    DP33KA/B TECHNICAL CAUTIONS High Voltage limiter circuit operation check. 4. When the limiter circuit is operating properly, High 1. Turn off TV and connect jig as shown in Figure 2. Adjust Voltage will be less than 31 kV at 1.72mA when TV shuts jig fully counter-clockwise for minimum resistance.
  • Page 12: Specifications

    Stereo Audio Output: 470 mVrms, 1 k Ohm ± 10% • Stand-By Power 46F510/500A ....0.4W Audio Output Power: • Power Consumption (operating) 46F510/500A .
  • Page 13: Cautions When Connecting/Disconnecting The Hv Connector

    DP33KA/B CAUTIONS WHEN CONNECTING / DISCONNECTING THE HV CONNECTOR Perform the following when the HV connector (anode connector) is removed or inserted for CPT replacement, etc. Anode connector Deflection P.W.B. During Removal Roll out silicon cover from FBT’s contact area slowly. While turning the connector about 90 degrees following the arrow (0 position), push the connector PUSH...
  • Page 14: General Information

    DP33KA/B GENERAL INFORMATION 46F510 INPUT 5 MAGIC VOL- VOL+ INPUT MENU FOCUS AUDIO EXIT SELECT S-VIDEO VIDEO L/MONO CURSOR MENU/SELECT button This button allows you to enter the MENU, making it possible to set TV features to your preference without using the remote. This button also serves as the SELECT button when in MENU mode.
  • Page 15: General Information

    DP33KA/B GENERAL INFORMATION 46F500A PULL POWER S-VIDEO -AUDIO- VOL- VOL+ INPUT MENU VIDEO L/MONO INPUT 5 EXIT SELECT MENU/SELECT button This button allows you to enter the MENU, making it possible to set TV features to your preference without using the remote. This button also serves as the SELECT button when in MENU mode.
  • Page 16 DP33KA/B REAR PANEL JACKS DVI-HDTV ANT A INPUT 1 (MONO)/L CONVERTER AUDIO Y/VIDEO INPUT 2 ANT B (MONO)/L AUDIO (MONO)/L VIDEO S-VIDEO INPUT 3 (MONO)/L VIDEO S-VIDEO AUDIO INPUT 4 TO HI-FI VIDEO S-VIDEO MONITOR AUDIO Antenna Input/Output The remote control allows you to switch between two separate 75-Ohm RF antenna inputs, ANT A and ANT B. ANT A input can be displayed as a main picture or sub-picture.
  • Page 17: Remote Control

    DP33KA/B REMOTE CONTROL POWER CBL/SAT DVD/VCR SWAP PIP MODE FREEZE SURF MENU DAY/NIGHT CLU-4324UG: VIDEO CLU-4328UG: DAY/NIGHT SELECT LAST CH MUTE EXIT INFO VID1 VID3 VID4 VID2 ASPECT VIRTUAL HD VID5 TABLE OF CONTENTS...
  • Page 18: Customized Picture And Sound Adjustments

    DP33KA/B CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS Video Select VIDEO to adjust picture settings and improve picture quality. You can independently customize each of the Video Inputs to your preference to increase viewing performance and pleasure depending upon the video program being viewed.
  • Page 19 DP33KA/B CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS Video Video ANT A/B Picture Mode Night Audio 100% Contrast Aspect Brightness Chan. Manager Color Locks Tint MENU Setup Sharpness SELECT Move High Color Temperature Middle Black Enhancement Edge Enhancement High Reset Video Settings Move Select Use the CURSOR...
  • Page 20: Magic Focus

    The Magic Focus button on control panel will not work when adjustment mode is set to Manual. Your HITACHI Projection TV has three color projection tubes: one for red, one for green, one for blue. When mixed together in the proper proportion, the output of these three color tubes can produce any color.
  • Page 21 DP33KA/B CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS Manual Convergence Adjustment Mode NOTES: 1. Please turn ON your television for at least 20 minutes before using this feature. Auto Adjustment Mode is recommended. If convergence is still not acceptable, use the Manual Adjustment Mode. If Auto Adjust mode is selected or the Magic Focus button is pressed, all manual adjust mode settings will be erased.
  • Page 22 DP33KA/B CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS Audio Select AUDIO to adjust the TV to your preference and to improve the sound quality. Audio Video Treble Audio Bass Aspect Balance Chan. Manager Sound Enhancement Locks Audio Source Stereo MENU Setup Internal Speakers SELECT Move Auto Noise Cancel...
  • Page 23: Rear Panel Connection

    DP33KA/B REAR PANEL CONNECTIONS TYPICAL FULL-FEATURE SETUP Outside antenna or cable TV coaxial cable D-VHS DIGITAL OUTPUT 2-Way signal splitter DVD Player HDTV Set-Top Box OUTPUT OUTPUT OUTPUT VCR #1 DVI-HDTV OUTPUT S-VIDEO ANT A INPUT 1 (MONO)/L AUDIO CONVERTER Y/VIDEO INPUT 2 ANT B...
  • Page 24: Display Picture Formats

    DP33KA/B Display Picture Formats Press this button to quickly change the picture format ASPECT ratio. Depending on the input signal, the picture format ratio allows you to adjust the images through the following options. 4:3 Standard Use this aspect mode to display conventional (4:3) images. Side panels (gray areas) are placed to the left and right of the image to preserve the original aspect ratio of the source.
  • Page 25: Service Adjustments

    NTSC (480i) signal generator. Hitachi recognizes that few companies offer HDTV or SDTV signal generators and that the cost of these generators is sometimes prohibitive. For this reason, we suggest the use of a set-top-box for HDTV and SDTV adjustments. Usually, there is a switch on the set-top-box which enables it to output HDTV (1080i or 720P) or SDTV (480P) signals even with no input.
  • Page 26: Assembled P.w.b Adjustment

    DP33KA/B 1. ASSEMBLED P.W.B. ADJUSTMENT 1.1 Service Menu Access Adjustment Procedure (1) Press and hold INPUT key on Control Panel and then press POWER key on control panel to access I adjustment mode. (2) Receive signal on main picture. (NTSC, SDTV or HDTV). Some menu pages have I C adjustments for SDTV and HDTV.
  • Page 27 DP33KA/B C OSD Flowchart (a) Adjust Mode OSD Press [POWER] + [INPUT] of Control Panel. *: ADJUSTABLE ITEM EXIT I2C ADJUST MODE [EXIT] OR POWER on/off.
  • Page 28 DP33KA/B (a) Adjust Mode OSD (continued)
  • Page 29 DP33KA/B (a) Adjust Mode OSD (continued)
  • Page 30 DP33KA/B (a) Adjust Mode OSD (continued)
  • Page 31 DP33KA/B (b) I2C Parameter List Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) SERVICE SERVICE TA1360 (88H) SUB BRIGHT Sub Brightness 3C~ FF WHITE BAL White Balance Mode (TA1360 88H) G DRIVE(HIGH) Green Drive Gain Adjustment High 00~ 7F G DRIVE(MED) 00: .5 dB ~ 7F: +3dB...
  • Page 32 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) E2PROM edit ADRRESS ADRRESS DATA DATA 00~ FF P MODE ADJ Contrast Contrasrt Reset Step Adjustment Day Mode 00~ 60 00 step (0%) ~ 60 step (100%) Night Mode 00~ 60 Brightness...
  • Page 33 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) ISF Mode: TA1360 (88H) RGBOUT0 RGB Output Mode Switch 00~ 03 00: Normal, 01: R only, 02: G only, 03: B only SUB-BRT Brightness Adjustment 3C~ FF 00: .40 IRE~ FF: +40 IRE...
  • Page 34 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) ISF Mode: TA1360 (88H) RY-PH3 R-Y/B-Y Phase ANT A, B/NTSC 00~ 0F 00: 90 degree RY-PHD SDTV 0F: 109 degree RY-PHE HDTV R/BGA3H R-Y/B-Y Gain TV/NTSC High...
  • Page 35 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) TA1360 (88H) DIMMER Not use 00~ 3F CONTRAST Not use 00~ 7F SCP-SW0 Sand castle Pulse Switch 00~ 01 00: Internal, 01: External Input H-POSI Horizontal Position Adjustment Normal...
  • Page 36 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) TA1360 (88H) WPLLVL-0 White Character Correction Amplitude 00~ 07 00: min ~ 07: max ABLPN0 ABL Detection Point 00~ 07 00: MIN ~ 07: MAX ABLGA0 ABL Gain 00~ 07...
  • Page 37 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) UPD64084 (B9H) Read Mode SYNCDET Sync Detection 00~ 01 0: Sync, 1: No Sync F-STD Frame Sync Nonstandard Detection 00~ 01 0: Standard, 1: Non standard V-STD Vertical Sync Nonstandard Detection 00~ 01...
  • Page 38 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) TA1383-Main/Sub (D8H) CONTM1 Sub Contrast Control Main TA1383 ANT A, B 00~ 1F 00: MIN(-3dB) CONTS1 Sub TA1383 ANT A 1F: MAX(+3dB) CONT-2 NTSC CONT-K ANT C/YPBPR/DVD/BM...
  • Page 39 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) NJW1160/61 82H BBE-LO BBE Low Frequency Effect Level 00~ 0F 0dB~ 15dB BBE-HI BBE High Frequency Effect Level 00~ 0F 0dB~ 15dB AGC Level Setting 00~ 03 150m/300m/400m/540mVrms Adjustment...
  • Page 40 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) FC-4 Write Mode Y-SLOPE Sat Slope 3 (Yellow) -90˚ (00h)~ 0˚ (40h)~ 90˚ (FFh) 00~ 7F Data=Y-SLOPE+Y-Menu- 30(1Eh) Y-HUEW Hue Width 3 (Yellow) 00~ 3F Data= Width /360˚...
  • Page 41 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) FC-4 Write Mode READFA1 Read Frequency ANT A, B 1080i, 540p/59.94 00~ 07 Divider NTSC/480i READFA2 540p/60 Ratio Offset READFB1 480p 1080i, 540p/59.94 READFB2 540p/60 READFC1...
  • Page 42 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) FC-4 Write Mode H-ENH-3 Horizontal Enhance ANT A, B/NTSC 00~ 03 H-ENH-G 480i/480p H-ENH-I 720p/1080i/BM YHFRQ-3 Y Horizontal HPF Peak ANT A, B/NTSC 00~ 03 Frequency Switch YHFRQ-G...
  • Page 43 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) FC-4 Write Mode YVHENH3 Y Vertical and Horizontal Enhance Gain ANT A, B/NTSC 00~ 1F YVHENHG 480i/480p YVHENHI 720p/1080i/BM CVHENH3 Color Vertical and Horizontal Enhance ANT A, B/NTSC 00~ 1F Gain...
  • Page 44 DP33KA/B (b) I2C Parameter List (continued) Adjustment Adjustment Item Adjustment Initial Adjustment Mode OSD Range(HEX) Data(HEX) Value(HEX) FC-4 Write Mode BSTOPA0 Black Stretch Stop Pulse Top 16:9 Standard 00~ FF Position Offset (for 4x3 Model) BSTOPB0 Not 16:9 Standard BSBTMA0 Black Stretch Stop Pulse Bottom 16:9 Standard 00~ FF...
  • Page 45: Comb Filter Operation Check

    DP33KA/B 1.2 Comb filter operation check 1.3.4 Color Management Check Adjustment preparation (1) Receive color bar signal. CURSOR (2) Select Color Management using (1) Receive the color bar signal at the regular tuning then press SELECT button to display next menu. point.
  • Page 46: High Voltage Adjustment

    DP33KA/B Adjustment procedure Important: High Voltage adjustment should (1) Press and hold INPUT key on control panel and NOT be adjusted in field. This is then POWER ON to access I C adjustment mode. adjusted at factory using precise (2) Choose “SERVICE” item from I C adjustment loads should...
  • Page 47: Horizontal Position Adjustment (Coarse)

    DP33KA/B 2.3 Horiontal Position Adjustment (Coarse) (4) Turn the deflection yoke of R or B and set so that the inclination of R or B light with respect to the green Adjustment preparation light is as shown below on the top and bottom sides. (1) DCU PHASE DATA SETTING should be (5) After raster inclination adjustment, fixing screw of DY finished.
  • Page 48: Raster Position

    DP33KA/B 2.6 Raster position adjustment = NORMAL Adjustment preparation MODE (1) The set can face east or west. 46” Units = millimeters (2) Input the single cross test signal. Tolerance: ± 5mm 25.4mm = 1in. (3) Set video conditions to factory preset. (4) The static focus should have been coarse adjusted.
  • Page 49: Beam Form

    DP33KA/B Adjustment procedure 2.9 Beam form adjustment (1) Loosen the fixing screw or wing nut on the lens Adjustment preparation cylinder so that the lens cylinder can be turned. (1) Raster Position should have been completed. (Be careful not to loosen too much). After (2) The raster...
  • Page 50 DP33KA/B OPTICAL FOCUSING ADJUSTMENT GREEN (5) In case of R lens. Set the position where the chromatic aberration changes from red to crimson. As shown below, observe the vertical CHASSIS DP33W bright line and adjust lens focus where the SCREEN SIZE 46”...
  • Page 51: Static Focus

    DP33KA/B 2.12 Digital convergence adjustment Note: 1. If replacing a PRT, DY, etc. perform auto- digital convergence first. (Press front panel MAGIC FOCUS switch). This can eliminate the need for a complete digital convergence alignment. 2. To enter digital convergence adjustment mode without removing the front speaker grill, please do the following: 1) Press “Magic Focus”...
  • Page 52: Magic Focus Character Set Up

    DP33KA/B 2.12.1 MAGIC FOCUS Character Set-Up TABLE 1. - DCU PARAMETER This instruction should be applied when a new DCU Parameter Normal is being replaced. ADJ. DISP Adjustment Preparation DEMO WAIT (1) Receive NTSC RF or video signal. INT. START (2) With Power off, PRESS and HOLD the SERVICE V.
  • Page 53: Magic Focus Pattern Set Up

    DP33KA/B Pattern Position 2.12.2 MAGIC FOCUS Pattern Set-Up NOTE: (1) This instruction should be applied when a new DCU is being replaced. (2) This instruction shows how to set up the pattern position for MAGIC FOCUS. Adjustment Procedure (1) Receive NTSC RF or video signal. (2) With Power off, PRESS and HOLD the SERVICE ONLY button on DEF./CONV.
  • Page 54: Raster Position Adjsutment

    DP33KA/B Note: If only minor adjustments to convergence are Adjustment procedure needed, the jig screen is not necessary. Use (1) Receive any NTSC signal. digital data stored in memory and one color as a (2) Start adjustment at the center of the screen. reference (red, green, or blue).
  • Page 55: Magic Focus Initialize

    DP33KA/B 2.12.6 Magic Focus Initialize Digital Convergence Remote Control Adjustment Preparation (1) Receive any NTSC signal. (2) Digital convergence adjustment should have been completed. POWER (3) Set is in DCU adjustment mode. Adjustment Procedure ROM READ CBL/SAT DVD/VCR (1) Press “PIP MODE” and then “PIP CH” to initialize ROM WRITE Magic Focus.
  • Page 56 DP33KA/B “Convergence For Outside Signal” function...
  • Page 57 DP33KA/B WHITE BALANCE ADJUSTMENT FLOW CHART START Cut Off Adj. Blue defocus Adj. Sub bright Adj. Adj. High Light W/B Repeat two or three times, until no adjustment is needed Adj. Low Light W/B Sub bright Adj. Check If NOT OK Low Light W/B High Light W/B If OK...
  • Page 58 DP33KA/B (5) Convergence Errors. If an error message or code appears while performing MAGIC FOCUS or initialize (MODE, SURF in DCU service mode) follow this confirmation and repair method. 1. Turn on power and receive any signal. 2. Press service switch on DEF./CONV. board. 3.
  • Page 59: Blue Defocus

    DP33KA/B 2.13 Blue Defocus adjustment (6) BLUE defocus ADJ. should be finished. (7) The vertical incident illumination on the screen Adjustment Preparation should be 20 Lux. or less. (1) Optical and electrical focus adjustment should (8) Picture Format is 16:9 Standard Mode. have been completed.
  • Page 60: Sub Brightness

    DP33KA/B 2.15 Sub brightness adjustment Adjustment preparation (1) Start adjustment after the power is turned ON for 20 minutes or more. (2) Receive the color bar signal. (3) The vertical incident illumination on the screen should be 20 lux or less. (Room should be dark). (4) Picture Formats is 16:9 Standard Mode.
  • Page 61: Sub-Picture Signal Amplitude Adjustment

    DP33KA/B 2.16 Sub Picture Signal Amplitude Adjustment Adjustment preparation (1) Sub-brightness adjustment should be finished. (2) Start adjustment about 20 minutes after the power switch is turned on. (3) Condition should be as follows: Contrast : Max Brightness : Center (4) Press PIP button on R/C unit.
  • Page 62: Horizontal Position

    DP33KA/B 2.17 Horizontal position adjustment 2.18 Scanning area check Adjustment preparation Checking condition (1) The screen face of set should be turned to East (1) Digital convergence adjustment should have or West. been completed. (2) VIDEO control should be set to Factory Preset (2) Receive the circle pattern signal.
  • Page 63: Raster Distortion Check

    DP33KA/B 2.19 Raster distortion check Checking condition (1) Digital convergence adjustment should have been completed. (2) Receive the cross-hatch signal (internal signal of the set is acceptable). (3) Brightness/Contrast --- standard condition Contrast : max Other controls : center position (4) Check the raster distortion specification: Value shown in the table below or less.
  • Page 64: Adjustment Point

    DP33KA/B 3. ADJUSTMENT POINT 3.1 CRT, cabinet locations FRONT 1. CENTERING MAGNET FOR RED PRT 2. CENTERING MAGNET FOR GREEN PRT 3. CENTERING MAGNET FOR BLUE PRT 4. 4-POLE MAGNET FOR BEAM FORM ADJUSTMENT 5. BEAM ALIGNMENT MAGNET 6. FOCUS PACK 1.
  • Page 65: Signal Block Assembly

    DP33KA/B 3-2. SIGNAL BLOCK ASSEMBLY PJIG PRST PFSH1 PFSH2 PAS1 EH7P EH13P PH10P EH2P EH10P VH12P PH12P PH2P Tuner I001 I501 TERMINAL DIGITAL MODULE (DP36/38/38D) U302 FLEX CONTROL Main (PIP) Tuner U401 U301 Rear view BACK TO ADJUSTMENTS...
  • Page 66 DP33KA/B 3-3. DEFLECTION P.W.B. V size Adj. CONVERGENCE SK01 H size Adj. SERVICE SW R711 R607 PADJ XA6P I601 Q701 Q777 D708 IK04 TH01 IK05 RH17 QH01 BACK TO ADJUSTMENTS...
  • Page 67 DP33KA/B 3-4. POWER SUPPLY P.W.B. IAA1 EAG1 Audio-GND D956 A udi D955 (Green) SW+5.5V (Green) D932 (Green) E907 D913 D913 SBY+ 5V SBY+5V (Green) E901 E906 Audio +B Reg E904 +2 8 V E902 +10V E905 U901 -2 8 V I902 I902 E903...
  • Page 68 DP33KA/B CPT P.W.B. FOCUS PACK BACK TO ADJUSTMENTS...
  • Page 69: Troubleshooting Flow Chart

    DP33KA/B TROUBLE SHOOTING FLOWCHART 1. NO RASTER AND NO POWER (How to check LED’s Diagnosis) (Power Supply PWB) Is Power LED Raster (D913,Green) "ON"? PWB connecter (Signal PWB) (Power Supply PWB) (PPS5) open. Is Voltage Is click sound at pin(16) of I001 of Relay(S901) 3.3V? heard?
  • Page 70 DP33KA/B TROUBLE SHOOTING FLOWCHART 2. No Picture (Only DTV Mode) DP36 / DP38 / DP38D 2. No Picture (Only DTV Mode) Check (Power Supply PWB) U901, D902, Picture Is SBY+5V LED (DP15,Green) ìONî? Check (Signal / Digi Pow PWB) Q029, Q030, QP07, SP01 Is click sound of Relay(SP01)
  • Page 71 DP33KA/B TROUBLE SHOOTING FLOWCHART 4. Convergence not corrected (How to check) Convergence not be corrected What color has shifted? All Color Green Blue DCU out CHECK DCU out CHECK DCU out CHECK KK56/LK06 (RH).. (*1) KK52/LK02 (BH).. (*1 KK54/LK04 (GH).. (*1) KK55/LK05 (RV)..
  • Page 72 DP33KA/B TROUBLE SHOOTING FLOWCHART CHECK CHECK DCU input (1) IK01 Is Voltage at K273/LK10(K274/LK09) (QK01 SW-7V Line) SW +6.3V line 5V? (-5V?) CHECK DCU input (2) CHECK LK08 (V.BLK) Ö (*3) DEFLECTION circuit CHECK RK41,42,45,46,57,58, 61,62,49,50,53,54 CY Amp (IK04,05), (*1) KK56/LK06 (RH) (*2) KK55/LK05 (RV) (*3) LK08 (V.
  • Page 73: Waveforms

    WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. I001 P01 VHOLD1 I001 P13 XOUT I001 P21 OSD BLK I001 P22 HALFTONE I001 P23 M/S SYNC DET I001 P28 SCL2 BACK TO TABLE OF CONTENTS...
  • Page 74 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. I001 P29 SCL1 I001 P30 SDA1 I001 P31 SDA2 I001 P32 OSD R I001 P33 OSD G I001 P34 OSD B...
  • Page 75 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. I001 P46 (CE) FLASH I001 P52 DATA/KEY I001 P62 OSD HSYNC IN I001 P64 OSD VSYNC IN I008 P01 Y1 I008 P02 Y0...
  • Page 76 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. I008 P03 Z1 I008 P04 Z I008 P05 Z0 I008 P12 X0 I008 P13 X1 I010 P01 Vcc...
  • Page 77 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. I501 P12 R OUT I501 P13 G OUT I501 P14 B OUT I501 P35 VP OUT I501 P37 H OUT I501 P39 FBP IN...
  • Page 78 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. I601 P01 (10X Reduced) V. OUT I601 P03 TRIGGER INPUT I601 P07 RAMP GEN. I701 P06 I901 P01 (100X Reduced) OCP I901 P03 (100X Reduced) D...
  • Page 79 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. IH01 P01 IH01 P04 GEN. IK04 P18 PCG or CYH+ IK05 P09 PCG or CYV+ IY03 P03 SYNC-OUT IY03 P15 VD-OUT...
  • Page 80 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. IY03 P26 CW-OUT PPD3 P06 H. DRIVE PPD3 P08 H. BLK PPD3 P10 V.DRIVE PPD3 P12 V. BLK PPS3 P06 H. DRIVE...
  • Page 81 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. PPS3 P08 H. BLK PPS3 P10 V. DRIVE PPS3 P12 V. BLK PST2 P31 SUB. H PST2 P32 SUB. V PST2 P34 MAIN V...
  • Page 82 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. PST2 P35 MAIN H Q709 (10X Reduced) BASE Q709 COLLECTOR Q709 EMITTER Q777 (10X Reduced) BASE Q777 (100X Reduced) COLLECTOR...
  • Page 83 WAVEFORMS AT EACH SECTION DP33KA/B Numbers inside circle correspond to locations shown in the circuit diagram. Q777 EMITTER Q851 COLLECTOR QH01 (100X Reduced) DRAIN QH02 COLLECTOR T901 P11 (100X Reduced) CONTROL +115V TH01 P05 (10X Reduced) 50P...
  • Page 84 DP33KA/B DC VOLTAGES Signal 1 Symbol Pin No. Pin No. Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) I001 Symbol Pin No. Pin No. Symbol Pin No. V(DC) V(DC) V(DC) I003 I009 Symbol Pin No. Pin No. V(DC) V(DC) Symbol Pin No.
  • Page 85 DP33KA/B DC VOLTAGES Signal 1 Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) PRST Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) U302 U301 32.5 32.5...
  • Page 86 DP33KA/B DC VOLTAGES Signal 1 Q001 Q023 -1.7 Q002 Q025 Q003 Q026 Q004 Q027 Q005 Q028 Q006 Q033 Q007 Q035 Q008 Q036 Q009 Q037 Q010 Q038 Q011 Q039 Q012 Q040 Q013 Q041 Q014 Q042 Q015 Q044 Q016 Q050 Q017...
  • Page 87 DP33KA/B DC VOLTAGES Signal 2 Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) I401 I402 Symbol Pin No. V(DC) Symbol Pin No. V(DC) I403 I404 Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC)
  • Page 88 DP33KA/B DC VOLTAGES Signal 3 Symbol Pin No. Pin No. Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) I501 Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) I502 IA01 Symbol Pin No. V(DC) I503 10.9 Symbol Pin No.
  • Page 89 DP33KA/B DC VOLTAGES Signal 3 Q501 Q520 Q541 Q502 Q521 Q542 Q503 Q522 Q543 Q504 Q523 Q544 Q505 Q525 -0.4 Q545 Q506 Q526 Q546 Q507 Q527 Q547 Q508 Q528 Q548 Q509 Q529 Q554 Q510 Q531 QA01 Q511 Q532 QA02 Q512 Q533 QA51 Q513...
  • Page 90 DP33KA/B DC VOLTAGES Terminal 1 Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) -0.3 -1.3 -1.2 IV01 -0.1 IV03 -0.5 -0.1 -0.3 Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) IV02...
  • Page 91 DP33KA/B DC VOLTAGES Terminal 1 Symbol Pin No. Pin No. V(DC) V(DC) IV11 QV05 QV21 QV36 QV06 QV22 QV37 QV07 QV23 QV38 -0.2 QV08 QV24 QXA0 -0.2 QV09 QV25 QXA1 QV13 QV26 QV14 QV29 QV15 QV30 QV16 QV31 QV17 QV32 QV18 QV33 QV19...
  • Page 92 DP33KA/B DC VOLTAGES Terminal 2 Symbol Pin No. Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) V(DC) IY03 IY04 QY01 QY22 QY02 QY23 QY10 QY24 QY11 QY25 QY12 QY26 QY17 QY28 QY18 QY29 QY19 QY30 QY20 QY31 QY21 QY32...
  • Page 93 DP33KA/B DC VOLTAGES Power Supply Symbol Pin No. Symbol Pin No. Symbol Pin No. V(DC) V(DC) V(DC) 11.6 13.3 12.1 10.0 I902 14.5 I903 11.1 I901 167.0 13.6 23.3 23.3 10.1 Symbol Pin No. Symbol Pin No. Pin No. V(DC) V(DC) V(DC) 115.3...
  • Page 94 DP33KA/B DC VOLTAGES Deflection Symbol Pin No. -0.1 V(DC) 15.1 Q603 QN01 28.6 28.9 Q604 QN02 29.1 10.2 I601 96.2 Q701 115.2 QN03 95.2 28.9 Q703 96.2 QN04 Q706 10.9 QN05 10.3 Symbol Pin No. V(DC) 10.6 Q709 11.1 QN06 I701 Q710 10.9...
  • Page 95 DP33KA/B DC VOLTAGES Convergence Convergence Sensor Symbol Pin No. -26.8 Symbol Pin No. V(DC) V(DC) QK01 IK01 -26.8 QK02 Symbol Pin No. PDS1 V(DC) QK03 -26.8 -27.3 -28.5 QK05 28.6 QK06 -28.5 IK04 QL10 28.6 QK07 -28.5 QL11 QK08 QL12 -28.5 QL13 Symbol...
  • Page 96 DP33KA/B DC VOLTAGES CPT VM 193.6 Q801 Q8A5 219.3 QEA1 193.9 Q802 Q8A6 QEA2 Q803 192.3 Q8A7 QEA3 192.3 193.1 Q804 Q8A8 QEA6 99.5 186.7 193.6 193.6 Q805 219.3 Q8C2 QEA7 99.5 192.1 196.7 Q806 QE01 QEA8 197.0 Q812 QE02 Q851 QE03 193.4...
  • Page 97 DP33KA/B DC VOLTAGES Control Symbol Pin No. V(DC) QM01 HM01 QM03 Symbol Pin No. V(DC) QM04 QM05 Symbol Pin No. V(DC) Symbol Pin No. V(DC)
  • Page 98: Protection Circuit Block Diagram

    DP33KA/B PROTECTION CIRCUIT BLOCK DIAGRAM Power Supply TABLE OF CONTENTS...
  • Page 99 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Signal 1 of 3 safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 100 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Signal 2 of 3 safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 101 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Signal 3 of 3 safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 102 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Terminal 1 of 2 safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 103 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Terminal 2 of 2 safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 104 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Power Supply safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. 48 49 All DC voltage to be measured with a tester (100k /V).
  • Page 105 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Deflection safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 106 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Convergence safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 107 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to Sensor safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 108 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to CPT/VM safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 109 Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. 46F500 46F510 All DC voltage to be measured with a tester (100k /V). Voltage taken on a complex color bar signal including a standard color bar signal. Control...
  • Page 110 DP33KA/B BASIC CIRCUIT DIAGRAM PRODUCT SAFETY NOTE: Components marked with a and shaded have special characteristics important to safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. All DC voltage to be measured with a tester (100k /V).
  • Page 111: Printed Circuit Boards

    DP33KA/B PRINTED CIRCUIT BOARD SIGNAL P.W.B. - PART SIDE TABLE OF CONTENTS...
  • Page 112 DP33KA/B PRINTED CIRCUIT BOARD SIGNAL P.W.B. - PATTERN SIDE...
  • Page 113 DP33KA/B PRINTED CIRCUIT BOARD TERMINAL P.W.B. - PART SIDE...
  • Page 114 DP33KA/B PRINTED CIRCUIT BOARD TERMINAL P.W.B. - PATTERN SIDE...
  • Page 115 DP33KA/B PRINTED CIRCUIT BOARD POWER P.W.B. - PART SIDE...
  • Page 116 DP33KA/B PRINTED CIRCUIT BOARD POWER P.W.B. - PATTERN SIDE...
  • Page 117 DP33KA/B PRINTED CIRCUIT BOARD DEFLECTION P.W.B. - PART SIDE...
  • Page 118 DP33KA/B PRINTED CIRCUIT BOARD DEFLECTION P.W.B. - PATTERN SIDE...
  • Page 119 DP33KA/B PRINTED CIRCUIT BOARD CPT P.W.B. - PART SIDE (46F500A)
  • Page 120 DP33KA/B PRINTED CIRCUIT BOARD CPT P.W.B. - PATTERN SIDE...
  • Page 121 DP33KA/B PRINTED CIRCUIT BOARD 46F510 CONTROL P.W.B.
  • Page 122 DP33KA/B PRINTED CIRCUIT BOARD DVI P.W.B. - PART SIDE...
  • Page 123 DP33KA/B PRINTED CIRCUIT BOARD DVI P.W.B. - PATTERN SIDE...
  • Page 124: Block Diagram

    DP33KA/B BLOCK DIAGRAM TABLE OF CONTENTS...
  • Page 125: Wiring Diagram

    DP33KA/B WIRING DIAGRAM TABLE OF CONTENTS...
  • Page 126: Final Wiring Drawing

    DP33KA/B FINAL WIRING DRAWING NOTE:(1) Refer to the figure be about the assembly if FOCUS PACK leads. SCREEN (B) (G) (R) MR,CR FOCUS MG,CG NOTE:(1) Reference MB,CB ÅC FOCUS(R,G,B) DC1,DF1 ANODE(G) ÅC SCREEN(R,G,B) FOCUS PACK ANODE(B) PFT PFS ÅC FOCUS(R,G,B) EFPK SCREEN)R,G,B) ANODE(R)
  • Page 127 DP33KA/B FINAL WIRING DRAWING SENSOR P.W.B. CONTROL SUB P.W.B. PDS1 S1,S2,S3 from DEFLECTION from SCREEN FRAME(Page.4) CONVERGENCE P.W.B. from TERMINAL P.W.B. from S,BSIGNAL P.W.B. CONTROL P.W.B. PFV1 PFV1 FT1,FS,FV1 from SIGNAL P.W.B. from SIGNAL P.W.B. (01/ )reference (01/ )reference (01/ )reference from FOCUS PACK FOCUS(R,G,B) from...
  • Page 128 DP33KA/B WIRING DRAWING NOTE:(2) CPT SOCKET HOLDER ASSEMBLY.(R.G.B) CPT SOCKET HOLDER ASSEMBLY SHOULD BE FOLLOWE D BELOW FIG. CAUTIONS WHEN CONNECTI NG/DIS CONNECTING THE HV CONNECTOR (UFPK) FOCUS PACK ASY. During Removal #234 Roll out "@silicon cover from FBT's PAING EACH COLOR contact area slowly.
  • Page 129: Exploded View

    DP33KA/B EXPLODED VIEW 46F500A Front View NOTE: Some parts may appear different than those shown in the exploded view. When ordering, refer to the replacement parts list for the correct part number. The circled numbers correspond to the parts list shown on page 142. TABLE OF CONTENTS...
  • Page 130: Exploded View

    DP33KA/B EXPLODED VIEW 46F500A/510 NOTE: Some parts may appear different than those shown in the exploded view. When ordering, refer to the replacement parts list for the correct part number. The circled numbers correspond to the parts list shown on page 142.
  • Page 131: Exploded View Parts List

    DP33KA/B EXPLODED VIEW PARTS LIST Model 46F500/510 Part No Description Qty. QD35413 SCREEN FRAME 46 F500 KR03051 46W SCREEN ASSY NA60061 SCRN SIDE MTL 46F300 NA60051 SCREN T/B MTL 46F300 NA60781 MIRROR LOW METAL 46G NA60771 MIRROR TOP METAL 46G 55050071 MIRROR BOARD SUB-ASSY KS05782...
  • Page 132: Replacement Parts List

    REPLACEMENT PARTS LIST DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. ABBREVIATIONS Capacitors: Resistors:...
  • Page 133 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 134 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 135 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 136 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 137 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 138 2339841M ZENER HZS6A1 TAPE D817 2331849M ZENER HZ12C3 (TA) (46F500A) D961 2344041M DIODE 1SS254TA/1SS270TA D817 2348212M ZENER DIODE MTZ-J15B (46F510) DA01 2331849M ZENER HZ12C3 (TA) SI 500MW D851 2344041M DIODE 1SS254TA/1SS270TA DA02 2331849M ZENER HZ12C3 (TA) SI 500MW D852 2344041M...
  • Page 139 DM04 2331849M ZENER HZ12C3 (TA) (46F500A) DK18 2334324M ZENER DIODE RD36E TAPE (B3) SI 500MW 36V DM04 2348212M ZENER DIODE MTZ-J15B (46F510) DK19 2334324M ZENER DIODE RD36E TAPE (B3) SI 500MW 36V DM05 2331849M ZENER HZ12C3 (TA) (46F500A) DK20 2334324M...
  • Page 140 DESCRIPTION DM13 2331849M ZENER HZ12C3 (TA) (46F500A) F901 FN00378 FUSE 51MS 100 L 125V 10A DM17 2483392 LIGHT EMITTING DIODE (SLR-37) (46F510) F903 FN00373 FUSE 51MS 050 L 125V 5A DM18 2348212M ZENER DIODE MTZ-J15B (46F510) FU91 FN00366 FUSE 51MS 016 L 125V 1.6A...
  • Page 141 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 142 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 143 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 144 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 145 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 146 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 147 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 148 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 149 METAL OX. 220OHM 3W RH24 0119646M RES.-MTL FLM 1/8W 43K-FB (46F500A) RE27 AT03579S METAL OX. 470OHM 3W RH24 0119645M RES.-MTL FLM 1/8W 39K-FB (46F510) RE29 0100081M RES.-CARBON FLM 1/8W 4.7K-JB RH25 0119633M RES.-MTL FLM 1/8W 12K-FB RE31 0100089M RES.-CARBON FLM 1/8W 10K-JB...
  • Page 150 RES.-CARBON FLM 1/16W 1.0K-JB (46F500A) RK50 AT03211S METAL OX. 6.8OHM 1W RM50 0100065M RES.-CARBON FLM 1/8W 1K-JB (46F500A) RM68 AT03867M RES.-560OHM 1/2W RDS50 CARBON FLM (46F510) RK51 AT03411S METAL OX. 220OHM 2W RK52 0700047M RES.-CARBON FLM 1/16W 3.3K-JB RM71 0700059M RES.-CARBON FLM 1/16W 27K-JB...
  • Page 151 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 152 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 153 DP33KA/B PRODUCT SERVICE NOTE: Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of this Service Manual. Don’t degrade the safety of the receiver through improper servicing. SYMBOL PART PART...
  • Page 154 N202 H462168 PTV WARRANTY CARD W/ C/R/C 04 N203 H462168 WARRANTY CARD (F) 02 MISCELLANEOUS N211 QT45491 EASY GRAPHIC GUIDE 46F510 46W500 SCREEN ASY QT45441 EASY GRAPHIC GUIDE 46F500A QG01581 46F500 R. COVER ASY N214 QT45501 QUICK R/C GUIDE 46F510...
  • Page 155 DP33KA/B The following instructions are for models with a Light Box design. This new cabinet design will enable servicers to remove the Light Box assembly, with out the need to take a complete PTV out for service. Disassembly Instructions for Screen Frame Assemblies and Light Box (46F500A) STEP INSTRUCTIONS...
  • Page 156 DP33KA/B STEP INSTRUCTIONS IMAGE Do the same thing on the right side of the TV. Disconnect the wiring to the right Deco Panel as shown. Now move to the chassis area on the back of the TV. Remove 15 screws that hold the lower rear board. Remove 16 screws that hold the back cover assembly and screen assembly to the cabinet as shown.
  • Page 157 DP33KA/B STEP INSTRUCTIONS IMAGE Remove 3 screws which hold the lower left corner of the screen assembly. Remove 2 screws which hold the lower right corner of the screen assembly. Before removing the screen assembly completely out, remove all of the wires (with 4 connectors) connecting to the Magic Focus sensor board first.
  • Page 158 DP33KA/B STEP INSTRUCTIONS IMAGE Continue at the front, remove 4 screws that hold the left side of the back cover assembly. Remove 3 screws and a piece of metal (slide outward) that holds the right side of the back cover assembly. Lift the back cover assembly straight up from the cabinet.
  • Page 159 Use additional help if necessary. The Light Box is now ready for easy transport to a designated service and repair facility. NOTE: The only difference between the Disassembly Instructions for the 46F510 and 46F500A are the speaker grill and control panel.
  • Page 160 DP33KA/B QUICK REFERENCE PARTS LIST (IC & UNIT) No. Symbol Part # DESCRIPTION FUNCTION I001 CK38651U M306V7MH-XXXFP TV U-COM (Mask) ROM1 Signal I002 CK37051R BD4729G-TR Reset IC for I001 Signal I003 CK35894R CAT24WC32J1 E2PROM for I001 Signal I004 CK01872R BU4053BCFV-E2 Flash mode Selector Signal I008...
  • Page 161 Control HM02 CZ01161 GP1UM281QK IR Receiver Control EANT HP00772 UNX ANT SW BOX ANT SW BOX Main Chas. 46F500 CRT Assembly part numbers 46F510 CRT Assembly part numbers UE23434 UE23431 UE23435 GREEN UE23432 GREEN UE23436 BLUE UE23433 BLUE CH 2...

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