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MAY BE INSTALLED IN A SOLID FUEL BURNING FIREPLACE, AS A
FREESTANDING FIREPLACE OR WITH AN
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
−
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
−
gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is in-
stalled. Provisions for adequate combustion and ventilation air must be provided. Refer to
section " Producing Adequate Ventilation" page 12.
This appliance may be installed in an aftermarket, permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appli-
ance is not convertible for use with other gases.
WARNING
This appliance is equipped for (natural or propane) gas .
Field conversion is not permitted.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Manufacturer: NEW BUCK CORPORATION
P.O. Box 69
8000 Highway 226 South
Spruce Pine, NC 28777
MODEL 32
OPTIONAL WOODEN SURROUND
ON
VENT-FREE
This appliance is intended for supplemen-
tal heating.
Revised December 2006
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Related Manuals for New Buck Corporation 32
Summary of Contents for New Buck Corporation 32
- Page 1 This appliance is equipped for (natural or propane) gas . Field conversion is not permitted. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Manufacturer: NEW BUCK CORPORATION P.O. Box 69 8000 Highway 226 South Spruce Pine, NC 28777...
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Page 3: Table Of Contents
TABLE OF CONTENTS Safety Information and Warnings ... 3 Solid Fuel Burning Fireplace Installation (FP) ... 6 Freestanding Installation Without or With Optional Pedestal (FS) ... 8 Wooden Surround Installation (WS) ... 10 Mobile Home Installation ... 11 Producing Adequate Ventilation ... 12 Ventilation Air Indoors ... - Page 4 Page 2...
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Page 5: Safety Information And Warnings
SAFETY INFORMATION WARNINGS IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE, OPERATE, OR SERVICE THE APPLIANCE. IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, AND CARBON MONOXIDE POISONING. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. - Page 6 5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure. 6. What To Do IF You Smell Gas: Shut off gas supply. - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone.
- Page 7 Do not allow fans to blow directly into fireplace. Avoid any drafts that alter burner flame patterns.” WARNING: 32. “ Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.” 33. Adequate clearances around air openings. Nothing may be placed over any of the air openings on this appliance, or can any of the air openings be modified in anyway.
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Page 8: Solid Fuel Burning Fireplace Installation (Fp)
Sidewall-not less than 5" See Figure 1. Mantel-not less than 16" See Figure 1. 3. Center Model 32 in masonry fireplace. Position front of heater even with front of fireplace chamber if possible. 4. Place side trim panels flat against the fireplace. Draw a vertical reference line along the inside edge of the trim panel. - Page 9 6. Slide the unit out and install the trim panels with a drill or screw gun. (Self tapping screws provided). NOTE: Make sure the gas supply line is hooked up at this time, and check for leaks at the connection using soap and water. CAUTION: Do Not use an open flame to check for leaks.
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Page 10: Freestanding Installation Without Or With Optional Pedestal (Fs)
2. Note: At this point you may need to secure the pedes- tal to the floor with screws or an “ell” bracket (not provided) for safety concerns. Next hook up the gas supply line follow- ing the instructions in this manual completely. MODEL 32 (FS) WALL NOTE: DIMENSIONS SHOWN ARE MINIMUM CLEARANCE TO 4"... -
Page 11: Alcove Installation
ALCOVE INSTALLATION CAUTION: READ ENTIRE MANUAL BEFORE INSTALLING HEATER. 1. For clearances, see Figure 3. The minimum clearances must be met. 2. For “Installation and Gas Connection”, see page 17. WHAT TO DO IF YOU SMELL GAS -Do not try to light appliance. -Do not touch any electrical switch. -
Page 12: Wooden Surround Installation (Ws)
INSTALLATION OF MODEL 32 (WS) WITH OPTIONAL WOODEN SURROUND(KIT#PA-KDM32) A. Determine the desired location for your heater and wooden surround. See “Freestanding Installation” for minimum clearances. B To install metal filler strips to the surround (after completing step 2 of surround assembly), position the wooden mantel over the unit, centering it up in the cabinet. -
Page 13: Mobile Home Installation
EXPLODED VIEW OF MODEL 32 (WS) WOODEN SURROUND BASE (HEARTH) INSTALLATION IN RESIDENTIAL OR AFTER-MARKET MOBILE HOMES A QUALIFIED SERVICE TECHNICIAN MUST INSTALL THIS HEATER. CHECK FOR STATE AND LOCAL CODES CONCERNING INSTALLATION REQUIREMENTS. CHECK GAS TYPE: THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE. -
Page 14: Producing Adequate Ventilation
PRODUCING ADEQUATE VENTILATION This section is for residential or manufactured (mobile) installation “This heater shall not be installed in a confined space or unusually tight construction unless pro- visions are adequate combustion and ventilation air.” The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.8m per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a... - Page 15 1. Determine the volume of the space (length x width x height). Length x Width x Height =_________cu.ft.(volume of space) EXAMPLE: 20 ft.(Length) x 16 ft.(Width) x 8 ft.(ceiling Height)= 2560 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
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Page 16: Ventilation Air Indoors
VENTILATION AIR FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space. When venting to an adjoining space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces. (See Options 1 and 2, Figure 5). You can also remove door into adjoining room. -
Page 17: Ventilation Air Outdoors
THIS HEATER MUST HAVE FRESH AIR FOR PROPER OPERATION. IF NOT, POOR FUEL COMBUSTION COULD RESULT. READ THE FOLLOWING INSTRUCTIONS TO ENSURE PROPER FRESH AIR FOR THIS AND OTHER FUEL-BURNING APPLIANCES IN YOUR HOME. VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12"... -
Page 18: Placement Of Logs
Open the cartons containing the Burner Base and the M-3019 logs. The logs are numbered as follows: (1) Front, (2) Rear, (3) Right side top, (4) Left side top. WARNING: POSITIONING OF LOGS IS VERY CRITICAL (SEE FIGURE 7). (1) POSITION REAR LOG (#2) , IN REAR LOG HOLDERS, CENTERING LEFT TO RIGHT. -
Page 19: Gas Connection
GAS CONNECTION Check gas type. Use only the type of gas indicated on the valve rating plate. If the gas type listed on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for proper model. Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 14"... -
Page 20: Gas Pressure Check
GAS PRESSURE CHECK Check the inlet pressure to the burner to ensure that it is shown in the table below. NOTE: The pressure check point is located on the right side of the valve facing burner, for SIT Millivolt, and the left side for SIT Modulating. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5kPa). -
Page 21: Lighting Instructions - (Itt) Millivolt Valve
LIGHTING INSTRUCTIONS MILLIVOLT VALVE (ITT) FOR YOUR SAFETY, READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. - Page 22 LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on previous page. 2. Make sure the manual shutoff valve is fully closed. If equipped with thermostat set to the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5.
- Page 23 • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier. IGNITOR ELECTRODE THERMO-PILE THERMO-COUPLE Turn control knob counterclockwise toggle switch to the “ON” position. The main burner should light. Close access panel door.
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Page 24: Manual Lighting Procedure
THERMOSTAT CONTROL OPERATION • This valve operates off of millivolts produced by the generator. You may choose to use an optional Wall Thermostat or Remote control. If so, see Figure 2, page 11 for wiring diagram. MANUAL LIGHTING PROCEDURE If the pilot cannot be lit with the piezo, it can be manually lit with the use of a paper match and a lighter rod. -
Page 25: Lighting Instructions - (Sit) Modulating Or - (Sit) Manual
LIGHTING INSTRUCTION OR MANUAL VALVE (SIT) FOR YOUR SAFETY READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.” A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. - Page 26 LIGHTING INSTRUCTION 1. STOP! Read the safety information on preceding page 19. 2. Make sure manual shutoff valve is fully closed. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5.
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Page 27: To Turn Off Gas To Appliance
11. Turn gas control knob counterclockwise gas control knob counterclockwise 12. Close access panel door. 13. Turn on all electrical power to the appliance. DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE. TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1. - Page 28 THERMOSTAT CONTROL OPERATION The thermostat control on this heater differs from standard thermostats. Standard thermostats simply turn the burner on and off. The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner. This will increase or decrease the flame height.
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Page 29: Flame Check
A periodic check of the flames should be made. The pilot flame should always be present when the gas logs are in operation. See Figure 11. FLAME: • Propane (LP) should produce a flame that is about 6" above the rear log. This flame should be yellow. -
Page 30: Wiring Diagram
WIRING DIAGRAM ELECTRICAL GROUNDING INSTRUCTION: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. NOTE: #PESBR084 Blower Motor Rating: 120 volts/60HZ/1.1 Amps. NOTE: For convenience, allow licensed electrician to install properly grounded 3-plug receptacle near unit. -
Page 31: Important Safeguards
IMPORTANT SAFEGUARDS Although your gas logs are very realistic in appearance, it is not a real burning fireplace and must not be used for burning rejected material. • To avoid irreparable damage to the heater or personal injury, matches, paper, garbage, or any other material must not be placed or thrown on top of the logs or into the flames. -
Page 32: Trouble Shooting
TURN OFF, UNPLUG HEATER AND LET COOL BEFORE SERVICING. ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER. NEVER USE A WIRE, NEEDLE, OR SIMILAR OBJECT TO CLEAN ODS/PILOT. THIS CAN DAMAGE ODS/PILOT. OBSERVED PROBLEM Igniter button is pressed no spark at ODS/Pilot OBSERVED PROBLEM... - Page 33 OBSERVED PROBLEM ODS/PILOT lights but flame goes out when control knob is released 4. Air in gas lines when installed 5. Depleted gas supply 6. ODS/Pilot is clogged 7. Gas regulator setting is not correct POSSIBLE PROBLEM 1. Control knob is not fully pressed in 2.
- Page 34 (if equipped with this type of valve) 2. Air in gas line 3. Air passageways on heater blocked 4. Dirty or partially clogged burner orifice Page 32 SOLUTION 1. Clean burner (see Cleaning and Maintenance) or replace burner orifice 2. Contact local propane gas company 1.
- Page 35 IF YOU SMELL GAS: * SHUT OFF GAS SUPPLY * DO NOT TRY TO LIGHT APPLIANCE * DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING * IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.
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Page 36: Service/Replacement Parts
A parts list with exploded view follows. Always include correct name, part number, and model number of the heater when ordering service parts. Please contact your local dealer or Distributor when ordering, or if one is not available, you may contact: New Buck Corporation P.O. Box 69 Spruce Pine, NC 28777... -
Page 37: Replacement Parts
KEY# PART DESCRIPTION Female Terminals Regulator (LP) Maxitrol Regulator (NAT) Maxitrol Pilot (NAT) Copreci Pilot (LP) Copreci Generator ITT Carling Switch Piezo Striker Piezo 14" Igniter Wire Pilot Tube 1/4" Burner Tube 3/8" 3/8" Supply Tube 3/8" IPT Male & Female Connector 3/8"... - Page 38 PILOT Page 36...
- Page 39 REPLACEMENT PARTS SIT (MODULATING) OR (MANUAL) VALVE KEY# PART DESCRIPTION Pilot (NAT) Copreci Pilot (LP) Copreci Thermopile (Copreci) Pilot Tube 1/4" Burner Tube 3/8" 3/8" x 3/8" Elbow Burner Orifice Holder Orifice Valve (LP) SIT (Modulating) Valve (NAT) SIT (Modulating) Valve (LP) SIT (Manual) Valve (NAT) SIT (Manual) Burner Base...
- Page 40 Page 38...
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Page 41: Warranty/Owner Registration
NEW BUCK CORPORATION We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We offer no other warranty, expressed or implied. LIMITED WARRANTY MODEL FP-32 New Buck warrants this product to be free from defects in materials and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated, and maintained in accordance with all applicable instructions. - Page 42 Page 40...