Bryant 352mav Installation, Start-Up, And Operating Instructions Manual
2-stage direct vent condensing gas furnace
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- Installation, start-up, and operating instructions manual (48 pages) ,
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Table of Contents
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NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
TABLE OF CONTENTS
Safety Considerations.....................................................................2
Introduction ....................................................................................2
Codes and Standards ......................................................................5
Safety.........................................................................................5
General Installation...................................................................5
Combustion and Ventilation Air ..............................................5
Duct Systems ............................................................................5
Acoustical Lining and Fibrous Glass Duct..............................5
Gas Piping and Gas Pipe Pressure Testing..............................5
Electrical Connections ..............................................................5
Electrostatic Discharge (ESD) Precautions Procedure..................5
Applications....................................................................................6
General ......................................................................................6
Upflow Applications.................................................................6
Downflow Applications ............................................................9
Applications ............................................................................10
Location ........................................................................................13
General ....................................................................................13
Equipment ...............................................................................14
Hazardous Locations...............................................................15
Installation ....................................................................................15
Leveling Legs (If Desired) .....................................................15
Applications ............................................................................15
Installation in Horizontal Applications ..................................15
Air Ducts.................................................................................16
General Requirements .......................................................16
Ductwork Acoustical Treatment .......................................17
Supply Air Connections ....................................................17
Return Air Connections.....................................................17
Filter Arrangement..................................................................18
Bottom Closure Panel.............................................................19
Gas Piping...............................................................................19
Electrical Connections ............................................................20
installation, start-up,
and operating instructions
2-STAGE, DIRECT VENT
CONDENSING GAS FURNACE
A93040
-1-
Cancels: II 352M-60-6
115-V Wiring.....................................................................20
24-V Wiring.......................................................................21
Accessories ........................................................................22
Direct Venting.........................................................................22
Systems ..............................................................................22
Combustion-Air and Vent Piping .....................................25
Kit Installation ...................................................................30
Multiventing and Vent Terminations................................34
Condensate Drain....................................................................34
General...............................................................................34
Application.........................................................................34
Condensation Drain Protection .........................................34
Start-Up Adjustment and Safety Check ......................................34
General ....................................................................................34
Prime Condensate Trap With Water ......................................36
Purge Gas Lines......................................................................36
Sequence of Operation............................................................37
(Adaptive Mode)................................................................37
(Non-Adaptive Heating Mode) .........................................43
Cooling Mode ....................................................................44
Thermidistat Mode ............................................................44
Continuous Blower Mode .................................................45
Heat Pump .........................................................................45
Component Self-Test.........................................................45
Operate Furnace.................................................................46
Furnace Restart ..................................................................46
Adjustments.............................................................................46
Set Gas Input Rate ............................................................46
Set Temperature Rise ........................................................48
Adjust Blower Off Delay (Heat Mode)............................48
Set Thermostat Heat Anticipator ......................................49
Check Safety Controls ............................................................49
Checklist..................................................................................49
352MAV
Series C
II 352M-60-7
3-05
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Summary of Contents for Bryant 352mav
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Page 1: Table Of Contents
352MAV and operating instructions Series C 2-STAGE, DIRECT VENT CONDENSING GAS FURNACE Cancels: II 352M-60-6 II 352M-60-7 3-05 NOTE: Read the entire instruction manual before starting the 115-V Wiring..............20 installation. 24-V Wiring...............21 This symbol → indicates a change since the last issue. -
Page 2: Safety Considerations
The design of the 352MAV furnace is not CSA certified which may cause personal injury or property damage. for installation in mobile homes, recreational vehicles, or outdoors. - Page 3 —3—...
- Page 4 INSTALLATION This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size furnaces are only approved for altitudes 0 - 7,000 ft. (0 - 2,135m). An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications. This furnace is for indoor installation in a building constructed on site.
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Page 5: Codes And Standards
→ • A manufactured (Mobile) home installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when this standard is not applicable, the Standard for Manufactured Home Installation (Manufactured Home Sites, Communities, and Set-Ups), ANSI/NCS A225.1, and/or CAN/CSA-Z240, MH Series Mobile Homes •... -
Page 6: Applications
FURNACE BLOWER SHELF CONDENSATE DOOR TRAP FURNACE CONDENSATE DOOR FURNACE TRAP (INSIDE) FURNACE SIDE SIDE FIELD FIELD DRAIN DRAIN CONN CONN ALTERNATE DRAIN TUBE LOCATION SIDE VIEW FRONT VIEW END VIEW FRONT VIEW CONDENSATE TRAP DRAIN TUBE LOCATION HORIZONTAL DOWNFLOW AND ALTERNATE UPFLOW APPLICATIONS APPLICATIONS EXTERNAL UPFLOW APPLICATIONS... - Page 7 PLUG PLUG COLLECTOR BOX COLLECTOR BOX DRAIN TUBE (BLUE DRAIN TUBE (BLUE & WHITE STRIPED) & WHITE STRIPED) COLLECTOR BOX COLLECTOR BOX TUBE (PINK) TUBE (PINK) COLLECTOR BOX COLLECTOR BOX TUBE (GREEN) TUBE (GREEN) COLLECTOR BOX DRAIN TUBE (BLUE) INDUCER HOUSING (MOLDED) DRAIN TUBE (BEHIND COLLECTOR BOX...
- Page 8 COLLECTOR BOX DRAIN TUBE (BLUE) PLUG PLUG COLLECTOR BOX COLLECTOR BOX TUBE (GREEN) DRAIN TUBE (BLUE) COLLECTOR BOX COLLECTOR BOX EXTENSION TUBE TUBE (PINK) COLLECTOR BOX TUBE (PINK) COLLECTOR BOX TUBE (GREEN) COLLECTOR BOX COLLECTOR BOX EXTENSION TUBE DRAIN TUBE (BLUE COLLECTOR BOX &...
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Page 9: Downflow Applications
H. Condensate Trap Freeze Protection (d.) Determine appropriate length and cut. Refer to Condensate Drain Protection section for recommenda- (e.) Connect to condensate trap. tions and procedures. (f.) Clamp tube to prevent any condensate leakage. III. DOWNFLOW APPLICATIONS 2. Inducer Housing Drain Tube In a downflow furnace application, the blower is located above the a. -
Page 10: Horizontal Left (Supply-Air Discharge) Applications
PLUG COLLECTOR BOX AUXILIARY "J" BOX DRAIN TUBE (BLUE AND WHITE STRIPED) CONDENSATE COLLECTOR BOX TRAP TUBE (GREEN) INDUCER HOUSING COLLECTOR DRAIN TUBE (VIOLET) BOX EXTENSION COLLECTOR BOX DRAIN TUBE DRAIN TUBE (BLUE) COLLECTOR BOX EXTENSION TUBE DRAIN TUBE COUPLING COLLECTOR BOX TUBE (PINK) RELOCATE TUBE BETWEEN BLOWER SHELF AND INDUCER HOUSING FOR 040, 060, AND 080 HEATING INPUT FURNACES... - Page 11 COMBUSTION – AIR INTAKE VENT A 12-IN. MIN HORIZONTAL PIPE SECTION IS RECOMMENDED WITH SHORT (5 TO 8 FT) VENT SYSTEMS TO REDUCE EXCESSIVE CONDENSATE DROPLETS FROM ″ EXITING THE VENT PIPE. WORK AREA ″ ⁄ MANUAL SHUTOFF ACCESS OPENING GAS VALVE FOR TRAP DRAIN...
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Page 12: Horizontal Right (Supply-Air Discharge) Applications
COLLECTOR BOX DRAIN TUBE (BLUE) COLLECTOR BOX TUBE (GREEN) COLLECTOR BOX EXTENSION TUBE PLUG COLLECTOR BOX TUBE (PINK) AUXILARY “J” BOX RELOCATED HERE CONDENSATE TRAP COLLECTOR BOX DRAIN TUBE (BLUE AND WHITE STRIPED) INDUCER HOUSING DRAIN TUBE (VIOLET) COLLECTOR BOX EXTENSION TUBE A01028 Fig. -
Page 13: Location
b. Remove and discard UPPER (molded) inducer housing drain tube which was previously connected to conden- sate trap. c. Install cap and clamp on UPPER inducer housing drain connection where molded drain tube was removed. LEVEL (0″) FRONT FRONT d. Use inducer housing drain extension tube (violet label ⁄... -
Page 14: Furnace Location Relative To Cooling Equipment
When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, return air must also be handled by ducts sealed to furnace casing. FRONT The ducts terminate outside the space containing the furnace to ensure there will not be a negative pressure condition within equipment room or space. -
Page 15: Hazardous Locations
″ ⁄ ″ ⁄ ″ ⁄ ″ ⁄ ″ ⁄ 18-IN. MINIMUM TO BURNERS A93044 Fig. 16—Installation in a Garage ″ ⁄ III. HAZARDOUS LOCATIONS ″ ⁄ ″ ⁄ WARNING: FIRE, EXPLOSION, INJURY DEATH HAZARD A89014 Improper location or inadequate protection could result in Fig. -
Page 16: Air Ducts
TABLE 1—OPENING DIMENSIONS (IN.) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH Upflow Applications 24–1/8 16–5/8 24–3/4 Downflow Applications on Non-Combustible Flooring 15-7/8 16-1/2 19-5/8 Downflow Applications on Combustible Flooring Using KGASB Subbase 15-1/8 16-3/4 20-3/8 Furnace with or without CD5 or CK5 Coil Assembly or 17-1/2 KCAKC Coil Box Downflow Applications on Combustible Flooring NOT Using... -
Page 17: Ductwork Acoustical Treatment
For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be accessible when the furnace is installed and shall be of such a size FURNACE that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air CD5 OR CK5 COIL ASSEMBLY... -
Page 18: Filter Arrangement
⁄ -IN. ROD ANGLE ″ ⁄ IRON OR EQUIVALENT ALTERNATE SUPPORT LOCATION 4-IN. MIN 8-IN. MAX DRAIN (A) ROD LOCATION USING DIMPLE LOCATORS -IN. MAX -IN. HEX NUT (SEE DIMENSIONAL ALTERNATE SUPPORT & WASHER (4) DWG FOR LOCATION FROM BACK LOCATIONS) REQD PER ROD NOTES:... -
Page 19: Bottom Closure Panel
WASHABLE TABLE 2—FILTER INFORMATION FILTER AIR FILTER LOCATED IN BLOWER COMPARTMENT FURNACE FILTER SIZE (IN.)* FILTER FILTER CASING TYPE RETAINER Side Return Bottom Return WIDTH (IN.) 17-1/2 (1) 16 X 25 X 1† (1) 16 X 25 X 1† Cleanable (1) 16 X 25 X 1 (1) 20 X 25 X 1†... -
Page 20: Electrical Connections
NOTE: The gas valve inlet pressure tap connection is suitable to use as test gauge connection providing test pressure DOES NOT exceed maximum 0.5 psig (14-in. wc) stated on gas valve. (See Fig. 53.) Piping should be pressure tested in accordance with NFGC local and national plumbing and gas codes before furnace is attached. -
Page 21: 24-V Wiring
FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING 1-STAGE THERMOSTAT TERMINALS FIVE FIELD-SUPPLIED WIRE FUSED DISCONNECT TWO-WIRE 208/230- OR HEATING- 460-V ONLY THREE PHASE 208/230-V W/W1 SINGLE PHASE Y/Y2 115-V FUSED JUNCTION DISCONNECT SWITCH CONTROL CONDENSING (WHEN REQUIRED) -
Page 22: Accessories
LOCATION proper connection. IX. DIRECT VENTING The 352MAV furnaces require a dedicated (one 352MAV furnace only) direct-vent system. In a direct-vent system, all air for combustion is taken directly from outside atmosphere, and all flue gases are discharged to outside atmosphere. The venting system shall be installed in accordance to these instructions. - Page 23 ACRDJ PRINTED CIRCIUT BOARD PRINTED CIRCIUT BOARD —23—...
- Page 24 SETUP SWITCHES TWINNING AND/OR LOW-HEAT ONLY AND COMPONENT TEST BLOWER OFF-DELAY TERMINAL ACRDJ - AIR CONDITIONING RELAY DISABLE JUMPER 24-V-THERMOSTAT TERMINALS TEST/TWIN TRANSFORMER 24-VAC CONNECTIONS 0.5-AMP024 VAC HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX.) PL1 - LOW VOLTAGE MAIN FUSE 3-AMP HARNESS CONNECTOR SEC-1 SEC-2...
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Page 25: Combustion-Air And Vent Piping
WARNING: CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. - Page 26 25--24--65--2 AREA WHERE TERMINAL IS NOT PERMITED VENT TERMINAL AIR SUPPL Y INLET Item Clearance Description Canadian Installation (1) U.S. Installation (2) Clearance above grade, veranda, porch, deck, balcony, or 12˝ (30cm) # 12˝ (30 cm) anticipated snow level Clearance to a window or door that may be opened 12 ˝(30 cm) for appliances >...
- Page 27 NOTE: Select 1 vent pipe connection and NOTE: Select 1 vent pipe connection and 1 combustion-air pipe connection. 1 combustion-air pipe connection. FLOW COMBUSTION- COMBUSTION- VENT VENT VENT VENT COMBUSTION- COMBUSTION- FLOW UPFLOW DOWNFLOW COMBUSTION- COMBUSTION- VENT VENT FLOW FLOW HORIZONTAL-LEFT DISCHARGE HORIZONTAL-RIGHT DISCHARGE A96187...
- Page 28 12 ″ MIN 12 ″ MIN VENT PIPE VENT PIPE COMBUSTION-AIR PIPE COMBUSTION-AIR PIPE HORIZONTAL TO ROOF HORIZONTAL TO SIDEWALL COMBUSTION-AIR PIPE VENT PIPE COMBUSTION-AIR PIPE 12 ″ MIN 12 ″ MIN VENT PIPE VERTICAL TO ROOF VERTICAL TO SIDEWALL NOTE: A 12 In.
- Page 29 TABLE 7—MAXIMUM ALLOWABLE PIPE LENGTH (FT) NUMBER OF 90° ELBOWS TERMINATION PIPE DIA ALTITUDE (FT) UNIT SIZE TYPE (IN.)* 1-1/2 2 Pipe or 2-in 036060 Concentric 1-1/2 036080 2 Pipe or 2-in 048080 Concentric 2-1/2 0 to 2000 048100 2 Pipe or 3-in 2-1/2 060100 Concentric...
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Page 30: Concentric Vent And Combustion-Air Termination Kit Installation
TABLE 7-MAXIMUM ALLOWABLE PIPE LENGTH (FT) (CONTINUED) NUMBER OF 90° ELBOWS TERMINATION PIPE DIA ALTITUDE (FT) UNIT SIZE TYPE (IN.)* 1-1/2 2 Pipe or 2-in 036060 Concentric 036080 2 Pipe or 2-in 048080 Concentric 2-1/2 4001 to 5000‡ 2-1/2 048100 2 Pipe or 3-in 060100 Concentric... - Page 31 TABLE 7—MAXIMUM ALLOWABLE PIPE LENGTH (FT) (CONTINUED) NUMBER OF 90° ELBOWS TERMINATION PIPE DIA ALTITUDE (FT) UNIT SIZE TYPE (IN.)* 1-1/2 2 Pipe or 2-in 036060 Concentric 036080 2 Pipe or 2-in 048080 Concentric 2-1/2 8001 to 9000‡ 2-1/2 048100 2 Pipe or 3-in 060100 Concentric...
- Page 32 ROOF 18″ MAXIMUM BRACKET COUPLING COMBUSTION VERTICAL SEPARATION VENT BETWEEN COMBUSTION AIR AND VENT 8 3 / 4 ″ FOR 3″ KIT 6 3 / 4 ″ FOR 2″ KIT MAINTAIN 12 IN. MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN.
- Page 33 TABLE 8—MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT) WITH AND WITHOUT INSULATIONIN WINTER DESIGN TEMPERATURE AMBIENT* WINTER DESIGN MAX PIPE UNIT WITHOUT WITH 3/8–IN. OR TEMPERATURE DIAMETER SIZE INSULATION THICKER INSULATION† (°F) (IN.) * Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length as specified in Table 7.
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Page 34: Multiventing And Vent Terminations
E. Multiventing and Vent Terminations slippery conditions may cause personal injuries. Exces- When 2 or more 352MAV furnaces are vented near each other, sive condensate draining may cause saturated soil condi- each furnace must be individually vented. NEVER common vent tions which may result in damage to plants. - Page 35 A96128 Fig. 43—Rooftop Termination (Dimension "A" is Touching or 2-In. Maximum Separation) 1″ MAXIMUM VENT (TYP) VENT COMBUSTION AIR VENT COMBUSTION VENT A93057 A93056 Fig. 45—Concentric Vent and Combustion-Air Side Fig. 44—Concentric Vent and Combustion-Air Roof Termination (Dimension "A" is Touching or Termination (Dimension "A"...
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Page 36: Prime Condensate Trap With Water
TABLE 9A—FURNACE SETUP SWITCH DESCRIPTION SETUP DESCRIPTION SWITCH NORMAL SWITCH NAME POSITION Allows 2-stage operation with a single-stage thermostat when connected between R to W2. Adaptive Turn on when using 2-stage SW-1 Heat thermostat to allow Low Heat Mode OPEN STAND operation when R to W/W1 closes PIPE FOR and High Heat operation when... -
Page 37: Sequence Of Operation
WARNING: FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in a fire, explosion, personal injury, or death. Never purge a line into a combustion chamber. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections, as specified in ″Gas Piping″... - Page 38 A00277 A00275 Fig. 52C—Two-Stage Furnace with Single-Speed Fig. 52A—Two-Stage Furnace with Single-Speed Air Heat Pump (Dual Fuel) Conditioner A00276 A00278 Fig. 52B—Two-Stage Furnace with Two-Speed Fig. 52D—Two-Stage Furnace with Two-Speed Air Conditioner Heat Pump (Dual Fuel) —38—...
- Page 39 A00281 Fig. 52G—Two-Stage Thermostat With Two-Stage Furnace A00279 and Two-Speed Air Conditioner Fig. 52E—Dual Fuel Thermostat with Two-Stage Furnace and Single-Speed Heat Pump A00282 Fig. 52H—Single-Stage Thermostat With Two-Stage Furnace and Two-Speed Air Conditioner A00280 Fig. 52F—Dual Fuel Thermostat With Two-Stage Furnace and Two-Speed Heat Pump —39—...
- Page 40 Notes for Fig. 52A-H: 1. Heat pump MUST have a high pressure switch for dual fuel applications. 2. Refer to outdoor equipment Installation Instructions for additional information and setup procedure. 3. Select the ″ZONE″ position on the two-speed heat pump control. 4.
- Page 41 TABLE 10—MODEL 352MAV ORIFICE SIZE AND HIGH/LOW-HEAT MANIFOLD PRESSURE FOR CORRECT INPUT FOR USE WITH 060 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000/13,000 BTUH PER BURNER, DERATED 2 PERCENT FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS...
- Page 42 TABLE 10—MODEL 352MAV ORIFICE SIZE AND HIGH/LOW-HEAT MANIFOLD PRESSURE FOR CORRECT INPUT (CONT.) FOR USE WITH 060 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000/13,000 BTUH PER BURNER, DERATED 2 PERCENT FOR EACH 1000 FT ABOVE SEA LEVEL)*...
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Page 43: Two-Stage Heating With Two-Stage Thermostat (Non-Adaptive Heating Mode)
TABLE 10—MODEL 352MAV ORIFICE SIZE AND HIGH/LOW-HEAT MANIFOLD PRESSURE FOR CORRECT INPUT (CONT.) FOR USE WITH 060 THROUGH 120 SIZE FURNACES ONLY (TABULATED DATA BASED ON 20,000/13,000 BTUH PER BURNER, DERATED 2 PERCENT FOR EACH 1000 FT ABOVE SEA LEVEL)*... -
Page 44: Cooling Mode
The start-up and shutdown functions and delays described in item based on stored history of the thermostat cycle times. The wall thermostat ″calls for cooling″, closing the R to 1 apply to 2-stage heating mode as well, except for switching from low- to high-heat and vice versa. -
Page 45: Continuous Blower Mode
b. When the R to G-and Y/Y2 circuit is closed and there is the blower motor BLWM will remain on for the selected blower- OFF delay period then switch to continuous-blower speed. a demand for dehumidification, the furnace blower When the R to W/W1-and-Y/Y2, R to W/W1-and-Y/Y2-and-G, R motor BLWM will drop the blower speed from COOL to to W/W1-and-Y1-and-Y/Y2, or R to W/W1-and-Y1-and-Y/Y2- HI HEAT for a maximum of 10 minutes before reverting... -
Page 46: Operate Furnace
Verify furnace model and size. Table 10 can only be NOTE: DO NOT set low-heat manifold pressure less than 1.3-in. used for model 352MAV furnaces with heating inputs of wc or more than 1.7-in. wc for natural gas. If manifold pressure is 20,000/13,000 (High/Low) Btuh per burner. - Page 47 BURNER FLAME BURNER BURNER ORIFICE MANIFOLD A89020 A93059 Fig. 54—Burner Flame Fig. 55—Burner Orifice CAUTION: UNIT DAMAGE HAZARD TABLE 11—ALTITUDE DERATE MULTIPLIER FOR U.S.A. Failure to follow this caution may result in component ALTITUDE PERCENT DERATE MULTIPLIER damage due to flame impingement of burners and heat (FT) OF DERATE FACTOR FOR U.S.A.*...
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Page 48: Set Temperature Rise
d. Adjust temperature rise by adjusting blower speed. TABLE 12—GAS RATE (CU FT/HR) Increase blower speed to reduce temperature rise. De- SECONDS SIZE OF TEST DIAL SECONDS SIZE OF TEST DIAL crease blower speed to increase temperature rise. FOR 1 FOR 1 REVOLUTION Cu Ft... -
Page 49: Set Thermostat Heat Anticipator
b. Remove outer furnace door and disconnect inducer THERMOSTAT SUBBASE TERMINALS WITH motor lead wires from wire harness. THERMOSTAT REMOVED c. Turn on 115-v power to furnace. HOOK-AROUND d. Set thermostat to ″call for heat″ and wait 1 minute. When VOLT/AMMETER pressure switch is functioning properly, hot surface igniter should not glow, and control status code LED... - Page 50 CHECKLIST—INSTALLATION LOAD CALCULATION Condensate Drain ____________ Heating Load (Btuh) ________ Unit Level or Pitched Forward ____________ Cooling Load (Btuh) Internal Tubing Connections Free of Kinks ________ and Traps ____________ Furnace Model Selection External Drain Connection Leak Tight and COMBUSTION AND VENT PIPING ________ Sloped Termination Location...
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- Page 52 © 2005 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —52— Printed in U.S.A. 352m607 Catalog No. 5335–217...