York Sunline 2000 DM 180 Series Technical Manual
York Sunline 2000 DM 180 Series Technical Manual

York Sunline 2000 DM 180 Series Technical Manual

Single package gas/electric units and single package air conditioners

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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE AIR
CONDITIONERS
DM 180, 240 & 300
15, 20 & 25 NOMINAL TONS
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
DESCRIPTION
YORK Sunline 2000™ units are convertible single package
high efficiency rooftops. All models have independent dual
refrigerant circuits for efficient part load operation. Although
the units are primarily designed for curb mounting on a roof,
they can also be slab-mounted at ground level or set on steel
beams above a finished roof.
All units include:
WARRANTY
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
Two-stage cooling provided by dual independent
refrigeration circuits with expansion valves, filter-driers,
high and low pressure/loss of charge switches and
freezestats
Scroll compressors (25T model only)
Two-stage heating provided by dual independent heat
exchangers with aluminized steel tubes, redundant gas
valves, spark ignition with induced draft logic
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Belt Drive Blower Motor with high static drive option
Manufactured under the quality standards of ISO9001
Simplicity® Control Board
Zero-25% fixed air damper with hood
Copper tube/aluminum fin coils
Hinged filter access and tooless latched doors
Rigging holes in base rails for lifting
Single point power connection
Complete factory package - tested, charged and wired
CSA agency approvals on all units
One-year parts warranty
A Five-year parts warranty on the compressors and
electric heat elements
Ten-year parts warranty on the gas-fired heat
exchangers
036-21476-002-E-0904

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Summary of Contents for York Sunline 2000 DM 180 Series

  • Page 1 036-21476-002-E-0904 ® DESCRIPTION YORK Sunline 2000™ units are convertible single package TECHNICAL GUIDE high efficiency rooftops. All models have independent dual refrigerant circuits for efficient part load operation. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 2: Table Of Contents

    036-21476-002-E-0904 TABLE OF CONTENTS DESCRIPTION ......1 Tbl. # Pg. # PRODUCT NOMENCLATURE 5 DM 240 COOLING CAPACITIES (20 TON) .
  • Page 3: Product Nomenclature

    036-21476-002-E-0904 PRODUCT NOMENCLATURE 15-25T Sunline 2000™ Model Number Nomenclature York Brand D M 240 N 24 A 2 A AA 1 Product Category D = Air Cond., Single Package Product Generation 1 = First Generation Product Identifier M = R-22 Standard Efficiency...
  • Page 4 036-21476-002-E-0904 PRODUCT NOMENCLATURE - Continued 15-25T Sunline™ 2000 Model Number Nomenclature Standard Cabinet None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch SS Drain Pan SS Drain Pan &...
  • Page 5 036-21476-002-E-0904 Standard Cabinet Johnson UNT Controller, DFS, APS, SS Drain Pan Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Johnson UNT Controller, DFS, APS, SS Drain Pan, &...
  • Page 6 036-21476-002-E-0904 Standard Cabinet Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
  • Page 7 036-21476-002-E-0904 Standard Cabinet WK Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, & Phase Monitor WL Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, & Coil Guard WM Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard WN Intelli-Comfort w/ModLINC Controller, & Technicoat Evap. & Cond Coils WP Intelli-Comfort w/ModLINC Controller, Technicoat Evap.
  • Page 8 036-21476-002-E-0904 Hinged Filter Door & Toolless Access Cabinet Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS, Technicoat Cond.
  • Page 9 036-21476-002-E-0904 Hinged Filter Door & Toolless Access Cabinet Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Evap.
  • Page 10 036-21476-002-E-0904 Hinged Filter Door & Toolless Access Cabinet QN Simplicity Intelli-Comfort Controller, & Technicoat Evap. & Cond Coils, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Phase Monitor, Hinged Filter Door & Toolless Access Pan QQ Simplicity Intelli-Comfort Controller, Technicoat Evap.
  • Page 11: Features

    036-21476-002-E-0904 FEATURES • Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further All models are available with a wide variety of factory- ensured by programmable minimum run times. For mounted options such as stainless steel heat exchangers, testing, the anti short cycle delay can be temporarily phase monitor, dirty filter switch, and coil guard to make them...
  • Page 12: Factory-Installed Options

    The power exhaust option can only be used on bot- the front of the unit. tom duct configurations. • BAS Controls - York’s Sunline™ series units offer factory • MOTORIZED OUTDOOR AIR INTAKE DAMPER - mounted BAS controls such as Simplicity® INTELLI-Com- Includes a slide-in / plug-in damper assembly with a 2- fort™, Novar, Honeywell, Johnson, and CPC.
  • Page 13 • Simplicity® INTELLI-Comfort™ with ModLINC CON- pressure drop across the filters. Factory installed option TROL - The York® Simplicity® INTELLI-Comfort™ with or field installed accessory. ModLINC control is factory installed. It includes all the •...
  • Page 14: Field-Installed Accessories

    036-21476-002-E-0904 FIELD-INSTALLED ACCESSORIES • SIDE DUCT FLANGES - One-inch flanges replace the supply and return air panels on the rear of the unit to • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- accommodate horizontal duct connections. These MIZERS - Includes a slide-in / plug-in damper assembly flanges can also be used individually for bottom supply/ with fully modulating spring-return motor actuator capa- horizontal return or horizontal supply/bottom return.
  • Page 15 036-21476-002-E-0904 TABLE 1: SOUND POWER RATING SOUND POWER (db 10 Watts) BLOWER UNIT Octave Band Centerline Frequency (Hz) dB(A) SIZE dB(A) 1,000 2,000 4,000 8,000 10Ft. 6,000 1.00 1,080 4.60 8,000 1.00 1,120 6.65 10,000 1.30 1160 12.5 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only.
  • Page 16 036-21476-002-E-0904 TABLE 4: DM 180 COOLING CAPACITIES (15 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON 85°F 95°F EVAPORATOR SENSIBLE CAPACITY , MBH SENSIBLE CAPACITY , MBH COIL TOTAL POWER TOTAL POWER ENTERING DRY BULB, °F ENTERING DRY BULB, °F CAP.
  • Page 17 036-21476-002-E-0904 TABLE 5: DM 240 COOLING CAPACITIES (20 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON 85°F 95°F EVAPORATOR SENSIBLE CAPACITY , MBH SENSIBLE CAPACITY , MBH COIL TOTAL POWER TOTAL POWER ENTERING DRY BULB, °F ENTERING DRY BULB, °F CAP.
  • Page 18: Dm 300 Cooling Capacities (25 Ton)

    036-21476-002-E-0904 TABLE 6: DM 300 COOLING CAPACITIES (25 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON 85°F 95°F EVAPORATOR SENSIBLE CAPACITY , MBH SENSIBLE CAPACITY , MBH COIL TOTAL POWER TOTAL POWER ENTERING DRY BULB, °F ENTERING DRY BULB, °F CAP.
  • Page 19: Altitude Correction Factors

    036-21476-002-E-0904 CFM, STATIC PRESSURE, AND POWER - ALTI- order to use the indoor blower tables for high altitude applica- tions, certain corrections are necessary. TUDE AND TEMPERATURE CORRECTIONS A centrifugal fan is a "constant volume" device. This means The information below should be used to assist in application that, if the rpm remains constant, the CFM delivered is the of product when being applied at altitudes at or exceeding same regardless of the density of the air.
  • Page 20: Altitude/Temperature Conversion

    036-21476-002-E-0904 ltitude/Temperature Conversion Factor SEA LEVEL TEMPER TURE (°F) FIGURE 2 - ALTITUDE/TEMPERATURE CONVERSION FACTOR Unitary Products Group...
  • Page 21: Supply Air Blower Performance (15 Ton)

    036-21476-002-E-0904 TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - COOLING ONLY 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 5250 6000 6750 7200 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 4.8. 1010 1040 208 VOLT AND HIGH SPEED DRIVE 1025 1065 1095...
  • Page 22: Supply Air Blower Performance (20 Ton) - Cooling Only 240 Mbh - Bottom Duct

    036-21476-002-E-0904 TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - COOLING ONLY 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 7000 8000 9000 9400 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH SPEED DRIVE 1010 1020 1035...
  • Page 23: Supply Air Blower Performance (15 Ton) - Gas Heat 180 Mbh - Bottom Duct Connections

    036-21476-002-E-0904 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - GAS HEAT 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 5250 6000 6750 7200 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH SPEED DRIVE 1025 1065 1125...
  • Page 24: Supply Air Blower Performance (20 Ton) - Gas Heat 240 Mbh - Bottom Duct Connections

    036-21476-002-E-0904 TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - GAS HEAT 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 7000 8000 9000 9400 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH SPEED DRIVE 1025 1050 1065...
  • Page 25: Supply Air Blower Performance (25 Ton) - Gas Heat 300 Mbh - Bottom Duct Connections

    036-21476-002-E-0904 TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (25 TON) - GAS HEAT 300 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 7500 8750 10000 11250 12500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 1005 1040 1070 10.2 1100 10.6 1135 11.1...
  • Page 26: Description

    036-21476-002-E-0904 TABLE 13: BLOWER MOTOR AND DRIVE DATA BELT ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY MOTOR (NOTCHED) BLOWER MODEL DRIVE RANGE OUTSIDE PITCH OUTSIDE PITCH PITCH SIZE EFF. DESIG- BORE DESIG- BORE DESIG- (RPM) HP FRAME DIA. DIA. DIA. DIA. LENGTH QTY.
  • Page 27: Dm Electrical Data Without Powered Convenience Outlet

    036-21476-002-E-0904 TABLE 16: DM ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET COMPRESSORS HEATER OPTION MAX. MIN. FUSE/ OD FAN CONV MODEL BLOWER CIRCUIT VOLTAGE MOTORS OUTLET BRKR TONNAGE MOTOR AMPACITY MODEL STAGES AMPS EACH EACH FLA EACH AMPS SIZE (AMPS) (AMPS) None 85.4 13.5...
  • Page 28: Dm Electrical Data With Powered Convenience Outlet

    036-21476-002-E-0904 TABLE 17: DM ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET COMPRESSORS HEATER OPTION MAX. MIN. FUSE/ OD FAN CONV MODEL BLOWER CIRCUIT VOLTAGE MOTORS OUTLET BRKR TONNAGE MOTOR AMPACITY MODEL STAGES AMPS EACH EACH FLA EACH AMPS SIZE (AMPS) (AMPS) None 95.4 13.5...
  • Page 29: Physical Data

    036-21476-002-E-0904 TABLE 18: DM VOLTAGE LIMITATIONS VOLTAGE LIMITATIONS VOLTAGE POWER SUPPLY MIN. MAX. VOLTAGE 208/230-3-60 LIMITATIONS 460-3-60 575-3-60 1. Utilization Range “A” in accordance with ARI Standard 110. TABLE 19: PHYSICAL DATA MODELS DM180 DM240 DM300 CENTRIFUGAL BLOWER (Dia. x Wd.) 15x15 18x15 18x15...
  • Page 30: Dm Field Wiring Diagram

    036-21476-002-E-0904 TABLE 20: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE kW CAP. MULTIPLIER 1.00 0.92 0.92 0.92 CONTROL WIRING COOLING / HEATING (24 VOLT THERMOSTAT) THERMOSTAT UNIT TERMINAL COOLING ONLY (24 VOLT THERMOSTAT) TERMINALS BLOCK 1TB THERMOSTAT TERMINALS UNIT TERMINAL BLOCK 1 TB JUMPER JUMPER...
  • Page 31: Unit Dimensions & Clearances 15, 20

    036-21476-002-E-0904 ECONOMIZER / MOTORIZED DAMPER, FIXED OUTDOOR INTAKE AIR AND FIELD-SUPPLIED POWER EXHAUST RAIN HOODS DISCONNECT SWITCH (See detail "Y") BLOWER LOCATION COMPRESSOR ACCESS All dimensions are in inches. They are ACCESS (See detail "X") BLOWER MOTOR subject to change without notice. Certified ACCESS dimensions will be provided upon request.
  • Page 32: Connections

    036-21476-002-E-0904 DUCT COVERS - Units are shipped with the bottom CONDENSER SECTION GAUGE LINE duct openings covered. An accessory flange kit is EVAPORATOR ACCESS SECTION available for connecting side ducts. For bottom duct applications: DOT PLUG (For pressure drop reading) Remove the side panels from the supply and 40-3/8"...
  • Page 33: Four And Six Point Loads

    036-21476-002-E-0904 FIGURE 5 - TYPICAL UNIT APPLICATIONS F R O N T F R O N T FIGURE 6 - FOUR AND SIX POINT LOADS Unitary Products Group...
  • Page 34: Four And Six Point Loads

    036-21476-002-E-0904 TABLE 3: FOUR AND SIX POINT LOADS Total 4 Point Loads (lbs) Unit Size Shipping Weight 180 Gas 2300 240 Gas 2500 300 Gas 3130 180 Elec 2100 240 Elec 2300 300 Elec 2890 Total 6 Point Loads (lbs) Unit Size Shipping Weight...
  • Page 35 036-21476-002-E-0904 FIGURE 8 - ROOF CURB DUCT OPENINGS FIGURE 9 - CUT AWAY OF ROOF CURB DIMENSION The 2” space between the ducts allows for “jumping” an existing roof joist. The 58-1/2” overall dimension of the ducts allows duct- work penetration between roof joists that are spaced on 72”...
  • Page 36: Guide Specifications

    All units shall be manufactured in a facility certified to ISO 9001 standards and the cooling performance shall be rated in Units shall be manufactured by York International Unitary accordance with DOE and ARI test procedures. Units shall be Products Group in an ISO 9001 certified facility.
  • Page 37 036-21476-002-E-0904 Shall have internal spring isolation and sound muf- Control board shall monitor each refrigerant safety fling to minimize vibration and noise, and be exter- switch independently. nally isolated on a dedicated, independent Control board shall retain last 5 fault codes in non mounting.
  • Page 38 036-21476-002-E-0904 • Electric Heat Element 5 Years • HIGH ALTITUDE - NATURAL GAS - Contains orifices required for applications between 2000 and 6000 feet • Other Parts 1 Year altitude. OPTIONAL OUTDOOR AIR (Shall be made available by • HIGH ALTITUDE - PROPANE GAS - Contains orifices either/or): required for applications between 2000 and 6000 feet •...
  • Page 39 036-21476-002-E-0904 Unitary Products Group...
  • Page 40 Subject to change without notice. Printed in U.S.A. 036-21476-002-E-0904 Copyright © 2004 by Unitary Products. All rights reserved. Supersedes: 036-21476-002-D-0504 Unitary 5005 Norman Products York Group Drive 73069...

This manual is also suitable for:

Sunline 2000 dm 240 seriesSunline 2000 dm 300 series

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