Vertex Standard VX-230 Series Service Manual

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UHF FM Transceiver
VX-230 Series
Service Manual
© 2009 VERTEX STANDARD CO., LTD.
Introduction
This manual provides technical information necessary for servicing the VX-230 FM Transceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualified persons to ser-
vice this equipment may result in permanent damage not covered by the warranty, and may be illegal in some countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the transceiver. Each side of is referred to by the type
of the majority of components installed on that side ("leaded" or "chip-only"). In most cases one side has only chip components, and
the other has either a mixture of both chip and leaded components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded
components only.
While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no liability for damage that
may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the
technical information would be appreciated.
This transceiver was assembled using Pb (lead) free solder, based on the RoHS specification.
Only lead-free solder (Alloy Composition: Sn-3.0Ag-0.5Cu) should be used for repairs performed on this apparatus. The
solder stated above utilizes the alloy composition required for compliance with the lead-free specification, and any solder with
the above alloy composition may be used.
Specifications...........................................................2
Block Diagram ........................................................ 5
Circuit Description ................................................7
EC085U90C
Important Note
Contents
Alignment ............................................................... 9
MAIN Unit (Lot. 1~5) .......................................... 17
MAIN Unit (Lot. 6~) ............................................ 21
MAIN Unit Parts List .......................................... 25
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
VERTEX STANDARD ( AUSTRALIA ) PTY., LTD.
Normanby Business Park, Unit 14/45 Normanby Road
Notting Hill 3168, Victoria, Australia
1

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Summary of Contents for Vertex Standard VX-230 Series

  • Page 1: Table Of Contents

    While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.
  • Page 2: Specifications

    Temperature Range: –20 °C to +55 °C (Operation) –0 °C to +45 °C (Battery Charging) Turn the radio off while charging the battery, and use only the Vertex Standard Co., Ltd. Model PA-42C/U AC Adapter and CD-34 Desktop. Frequency Stability: ±2.5 ppm...
  • Page 3: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts RA1096000 COIL SPRING RA0173500 CAP (MIC/SP) CP9350001 FRONT CASE ASSY RA1058900 O RING RA103980A RA090600C RELEASE KNOB(BATT) KNOB(VOL) RA1107500 RA091760B LATCH PLATE KNOB ASSY(CH) RA1041900 RA090490B FRAME(PTT) COVER(PTT) RA1041800 RA1041700 RUBBER(SIDE) RUBBER(PTT) RA0187600 RA1042100 SHEET LOCK PLATE T9318325 RA0557900...
  • Page 4 Note...
  • Page 5: Block Diagram

    Block Diagram...
  • Page 6 Block Diagram Note...
  • Page 7: Circuit Description

    Circuit Description 1. Circuit Configuration by Frequency 2-5. Squelch Circuit The receiver is a Double-conversion Super-heterodyne with a There are 16 levels of squelch setting from 0 to 15. The level 0 first intermediate frequency (IF) of 67.65MHz and a second IF means open the squelch.
  • Page 8 Circuit Description 3-2. Drive and Final amplifier 3-4-2. VC0 Tuning Voltage The modulated signal from the VCO Q1032 (2SC4227) is buff- Tuning voltage of VCO is expanding the lock range of VCO by ered by Q1027 (2SC5005). Then the signal is buffered by controlling the cathode of varactor diode at the voltage and the Q1018 (2SC5227) for the final amplifier driver Q1015 control voltage from PLL IC.
  • Page 9: Alignment

    Alignment Introduction Required Test Equipment The VX-230 series has been aligned at the factory for the spec- Radio Tester with calibrated output level at 500 MHz ified performance across the entire frequency range specified. In-line Wattmeter with 5% accuracy at 500 MHz...
  • Page 10: Test Setup

    Alignment Test Setup Basic Alignment Mode Setup the test equipment as shown for transceiver alignment, In the Basic Alignment mode, the aligned data written in the then apply 7.5 V DC power to the transceiver. radio will be able to re-align its alignment data. In this mode, there are many items to align with five points (F1, F2, F3, F4, 50-ohm F5) except “Frequency”, “Mic Sense”, “SQL/RSSI”, and “Bat-...
  • Page 11 Alignment 1. PLL R EFERENCE REQUENCY REQUENCY This parameter is to align the reference frequency for PLL. 1. Press the “Frequency” button to start the alignment. It will appear the Frequency Alignment window. 2. Click the “PTT” button, then the radio starts to transmit on center frequency channel.
  • Page 12 Alignment ( SQL ) 3. S QUELCH This parameter is to align the SQL (Squelch) Sensitivity. There are several alignments as follows in the Squelch Sensitivity. Threshold SQL Level The Alignment for the Noise SQL Threshold level at Wide (5k/ 4k).
  • Page 13 Alignment 5. M ENSE This parameter is to align the “Microphone Sense” (Gain) and it needs the appropriate JIG (Tuning Interface BOX). Connect the JIG and Test Equipment to the radio before the alignment is going to start. It must be done alignment of the “Max Deviation” before this alignment is going to start.
  • Page 14 Alignment 7. M <W > / <N > ODULATION ALANCE ARROW LIGNMENT IS DIFFICULT This parameter is to align the “Modulation Deviation” (Wide/Narrow) and it needs the appropriate JIG (Tuning Interface BOX). Connect the JIG and Test Equipment to the radio before the alignment is going to start.It must be done alignment of the "Max Deviation"...
  • Page 15 Alignment 9. DCS D <W > / <N > EVIATION ARROW This parameter is to align “DCS Deviation” of the selected channel. 1. Input the desired DCS Code on the DCS Code Box. Default: 523 Input Range: 000 to 777 2.
  • Page 16 Note...
  • Page 17: Main Unit (Lot. 1~5)

    MAIN Unit (Lot. 1~5) Circuit Diagram RX: 2.1 V +7 dBμ TX: 0 V RX: 0 V RX: 2.9 V –1 dBμ –5 dBμ TX: 0.8 V TX: 0 V –11 dBμ –8 dBμ RX: 0.8 V TX: 0 V 5.0 V RX: 0 V 4.2 V...
  • Page 18 MAIN Unit (Lot. 1~5) Note...
  • Page 19 MAIN Unit (Lot. 1~5) Parts Layout (Side A) TC74VHC4066AFT (Q1001) NJM12902V (Q1046, 1049, 1050) 2SC4617 (Q1002, 1007, 1016) 2SC4081 (Q1037) TAR5S50U (5V0) (Q1003) TAR5S35U (3V5) (Q1020) NJM2070M (Q1005) MTM231230L (BL) (Q1006, 1008,1011) 2SK3541 (Q1056) DTC144EE (26) (Q1009, 1014,1045) DA221 (K) NJM12904R DTA144EE (16) UPD78F1142GB(S)-GAH-AX...
  • Page 20 MAIN Unit (Lot. 1~5) Parts Layout (Side B) MSG330010L (5S) (Q1013) 2SC5227 (Q1018) 2SC5005 (73) (Q1022, 1027) 2SC4227-T1 (R32) (Q1032) 2SC5226 (R22) (Q1033) 2SC4617 (BR) (Q1034) RQA0004PXDQS (PX) (Q1015) 3SK293 (HF) (Q1024) 2SK508 (K52) (Q1030) DA221(K) DAN222 (N) DTC144EE (26) NJM2591V DTC114TE (04) (D1019, 1035)
  • Page 21: Main Unit (Lot. 6~)

    MAIN Unit (Lot. 6~) Circuit Diagram...
  • Page 22 MAIN Unit (Lot. 6~) Note...
  • Page 23 MAIN Unit (Lot. 6~) Parts Layout (Side A) TC74VHC4066AFT (Q1001) NJM12902V (Q1046, 1049, 1050) 2SC4617 (Q1002, 1007, 1016) 2SC4081 (Q1037) TAR5S50U (5V0) (Q1003) TAR5S35U (3V5) (Q1020) NJM2070M (Q1005) MTM231230L (BL) (Q1006, 1008,1011) 2SK3541 (Q1056) DTC144EE (26) (Q1009, 1014,1045) DA221 (K) NJM12904R DTA144EE (16) UPD78F1142GB(S)-GAH-AX...
  • Page 24 MAIN Unit (Lot. 6~) Parts Layout (Side B) MSG330010L (5S) (Q1013) 2SC5227 (Q1018) 2SC5005 (73) (Q1022, 1027) 2SC4227-T1 (R32) (Q1032) 2SC5226 (R22) (Q1033) 2SC4617 (BR) (Q1034) RQA0004PXDQS (PX) (Q1015) 3SK293 (HF) (Q1024) 2SK508 (K52) (Q1030) DA221(K) DAN222 (N) DTC144EE (26) NJM2591V DTC114TE (04) (D1019, 1035)
  • Page 25: Main Unit Parts List

    MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR PCB with Components CS2009401 VTX, TYP: D CS2009402 EXP, TYP: D CS2009404 VTX, TYP: A CS2009405 EXP, TYP: A CS2009406 EU Printed Circuit Board AC085U000 FR018690E FR018690F...
  • Page 26: Main Unit

    MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1066 CHIP CAP. GRM1552C1H8R0BZ01D K22178295 VERSION A C 1066 CHIP CAP. GRM1552C1H7R0BZ01D K22178294 VERSION A C 1066 CHIP CAP. GRM1552C1H4R0BZ01D K22178291 VERSION D C 1068 CHIP CAP.
  • Page 27 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1116 CHIP TA.CAP. F931C105MAA K78120082 C 1117 CHIP CAP. 10pF GRM1552C1H100JZ01D K22178212 C 1118 CHIP CAP. 0.0047uF GRM155B11H472KA01D K22178838 C 1119 CHIP CAP. GRM1552C1H4R0CZ01D K22178206 C 1119...
  • Page 28 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1190 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 C 1191 CHIP CAP. GRM1554C1H1R0CZ01D K22178202 C 1191 CHIP CAP. GRM1554C1H1R0BZ01D K22178287 C 1192 CHIP CAP. 180pF GRM1552C1H181JA01D K22179711...
  • Page 29 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1262 CHIP CAP. 470pF GRM155B11H471KA01D K22178805 C 1263 CHIP CAP. 270pF GRM1552C1H271JA01D K22179715 C 1263 CHIP CAP. 470pF GRM155B11H471KA01D K22178805 C 1264 CHIP CAP.
  • Page 30 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1336 CHIP CAP. C1608JB1C105KT K22124813 C 1337 CHIP CAP. 10pF GRM1552C1H100JZ01D K22178212 C 1337 CHIP CAP. 10pF GRM1552C1H100BZ01D K22178297 C 1337 CHIP CAP. GRM1552C1H6R0BZ01D K22178293 VERSION A C 1337...
  • Page 31 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR L 1009 COIL 0.047uH AS030821-47NK L0022588 L 1010 COIL 0.013uH AS030516-13NK L0022762 L 1010 COIL 0.017uH AS030616-17NK L0022678 VERSION A L 1010 COIL 0.013uH AS030516-13NK L0022762...
  • Page 32 CHIP RES. 1/16W 5% RMC1/16S 471JTH J24189021 R 1045 CHIP RES. 1/16W 5% RMC1/16S 103JTH J24189037 R 1046 CHIP RES. 100k 1/16W 5% RMC1/16S 104JTH J24189049 R 1047 CHIP RES. 4.7k 1/16W 5% RMC1/16S 472JTH J24189033 : Please contact VERTEX STANDARD.
  • Page 33 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1048 CHIP RES. 1/16W 5% RMC1/16S 563JTH J24189046 R 1049 CHIP RES. 1/16W 0.5% MCR01MZPD2702 J24189379 R 1050 CHIP RES. 1/16W 0.5% MCR01MZPD3302 J24189380 R 1051...
  • Page 34 MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1131 CHIP RES. 100k 1/16W 5% RMC1/16S 104JTH J24189049 R 1132 CHIP RES. 120k 1/16W 5% RMC1/16S 124JTH J24189050 R 1133 CHIP RES. 1/16W 5% RMC1/16S 223JTH J24189041...
  • Page 35 Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1206 CHIP RES. 1/16W 5% RMC1/16S 220JTH J24189005 R 1207 CHIP RES. 1/16W 5% RMC1/16S 333JTH J24189043 R 1208 CHIP RES. 1/16W 5% RMC1/16S 333JTH J24189043 R 1210 CHIP RES.
  • Page 36 Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1284 CHIP RES. 1/8W RMC1/8T 180J J24215180 R 1285 CHIP RES. 1/16W 5% RMC1/16S JPTH J24189070 R 1285 CHIP RES. 1/16W 5% RMC1/16S JPTH J24189070 VERSION D R 1287 CHIP RES.
  • Page 38 Copyright 2009 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

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