Napoleon GDS28P Installation And Operating Instructions Manual
Natural and propane vented gas fireplace heaters
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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.88 • CSA 2.33 FOR VENTED GAS FIREPLACE HEATERS.
GDS28N & GS28N
NATURAL GAS
GDS28P & GS28P
PROPANE
Model GS28 is made up of Model GDS28 and B-Vent
Adapter Kit GS-150KT
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.2A
W415-0153 / B / 06.10.10
1
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Table of Contents
Related Manuals for Napoleon GDS28P
Summary of Contents for Napoleon GDS28P
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Page 1: Natural Gas
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.88 • CSA 2.33 FOR VENTED GAS FIREPLACE HEATERS. GDS28N & GS28N NATURAL GAS GDS28P & GS28P PROPANE Model GS28 is made up of Model GDS28 and B-Vent Adapter Kit GS-150KT CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. -
Page 2: Table Of Contents
INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATION SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION VENT TERMINAL CLEARANCES VENTING APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES TOP EXIT HORIZONTAL TERMINATION TOP EXIT VERTICAL TERMINATION 3.10 VERTICAL THROUGH EXISTING CHIMNEY... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW Logo, see “LOGO PLACEMENT” section. Rating plate, see “RATING PLATE” section. Vent, see “VENTING” section. Door, see “DOOR CLOSING / OPENING” section. W415-0153 / B / 06.10.10... -
Page 4: Introduction
2.0 INTRODUCTION • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. •... -
Page 5: Dimensions
DIMENSIONS 18 1/2” 22 1/2” 5 1/2” 11 1/4” 4” Ø 7” Ø AIR FLUE INTAKE 17 3/4” 12” 15” 10” WINDOW OPENING 26 3/4” GAS LINE ACCESS HOLE LOCATED IN PEDESTAL BASE GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. - Page 6 THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifi cs that apply to your area, for example in Massachusetts State: •...
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Page 7: General Information
GENERAL INFORMATION FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Altitude (FT) Max. Input (BTU/HR) Max. Output (BTU/HR) Max. Steady State Effi ciency (w/the fan Max. A.F.U.E. Min. Inlet Gas Supply Pressure Max. Inlet Gas Supply Pressure Manifold Pressure (Under Flow... -
Page 8: Rating Plate Information
RATING PLATE INFORMATION INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the unit. For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. -
Page 9: Venting
3.0 VENTING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES. -
Page 10: Venting Lengths And Components
VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components. -
Page 11: Typical Vent Installation
TYPICAL VENT INSTALLATION 16" MINIMUM 40 FEET MAXIMUM 34" MAXIMUM MINIMUM 29" MINIMUM 55 3/4" MINIMUM PLUS RISE* 26 3/4" 26 3/4" * See "VENTING" section. W415-0153 / B / 06.10.10... -
Page 12: Special Vent Installations
SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’. -
Page 13: Vent Terminal Clearances
VENT TERMINAL CLEARANCES INSTALLATIONS CANADA U.S.A. 12” 12” 12” 9” Δ Δ 12” * 12” * 18” ** 18” ** 12” ** 12” ** 0” 0” 0” *** 0” *** 2” *** 2” *** 3’ 3’ **** 3’ 3’ **** 12”... -
Page 14: Venting Application Flow Chart
VENTING APPLICATION FLOW CHART Horizontal Termination Vertical rise is equal to or greater than the horizontal run Horizontal run + vertical rise to maximum of 40 feet DEFINITIONS For the following symbols used in the venting calculations and examples are: >... -
Page 15: Top Exit Horizontal Termination
TOP EXIT HORIZONTAL TERMINATION Simple venting confi guration (only one 90° elbow) For vent confi gurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H < V Formula 2: H < 40 feet Example 1: = 3 FT = 8 FT = 3 FT + 8 FT = 11 FT = 2.5 FT... - Page 16 Simple venting configuration (only one 90° elbow) For vent configurations requiring more than one 90° elbow, the following formulas apply: Formula 1: H < 4.2 V Formula 2: H < 24.75 feet Example 2: = 6 FT = 3 FT = 5 FT = 3 + 5 = 8 FT = .03 (two 90°...
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Page 17: Top Exit Vertical Termination
TOP EXIT VERTICAL TERMINATION Simple venting configurations. For vent configurations requiring one or more 90° elbows the following formulas apply: Formula 1: H < V Formula 2: H < 40 feet Example 6: = 5 FT = 6 FT = 10 FT = 5 + 6 + 10 = 21 FT = 8 FT = 2.5 FT... - Page 18 Simple venting configurations. For vent configurations requiring more than two 90° elbows the following formulas apply: Formula 1: H < 3V Formula 2: H < 40 feet Example 2: = 2 FT = 1 FT = 1.5 FT = 2 + 1 + 1.5 = 4.5 FT = 6 FT = 2 FT = 6 + 2 = 8 FT...
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Page 19: Vertical Through Existing Chimney
3.10 VERTICAL THROUGH EXISTING CHIMNEY This appliance is designed to be attached to a 3" co- linear fl exible vent system running the full length of a masonry chimney. The fl exible vent pipe accommodates any contours of a masonry chimney, however, it is necessary to keep the fl... -
Page 20: Installation
4.0 INSTALLATION FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO RISK OF FIRE, EXPLOSION OR ASPHYXIATION. -
Page 21: Wall And Ceiling Protection
WALL AND CEILING PROTECTION DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS. ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS. INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE. -
Page 22: Vertical Installation
4.2.2 VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. A. Determine the air terminal location, cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1“... -
Page 23: Vertical Air Terminal Installation
4.2.4 VERTICAL AIR TERMINAL INSTALLATION MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. -
Page 24: Appliance Vent Connection
APPLIANCE VENT CONNECTION Attach the adjustable pipe to the last section of rigid pipe. Secure with screws and seal. Install the inner fl ex pipe to the appliance. Secure with 3 screws and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied). -
Page 25: Gas Installation
GAS INSTALLATION RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 26: B-Vent Specifics
B-VENT SPECIFICS 4.7.1 CHIMNEY INSTALLATION A CHIMNEY VENTING THIS APPLIANCE SHALL NOT VENT ANY SOLID FUEL BURNING APPLIANCE. Three types of chimney systems may be used with this appliance. “A” VENT - SOLID FUEL WOOD BURNING CHIMNEY & VENT CONNECTOR (LINER NEEDED IF INSIDE DIAMETER IS 6”... -
Page 27: Installing "B" Vent
4.7.2 INSTALLING "B" VENT Follow the instructions of the "B" vent manufacturer for chimney installation. Remove and discard the two combustion air cover plates and gaskets located on the rear panel of the appliance. Replace the four screws per side to secure the rear panel to the appliance. -
Page 28: Combustion Air
4.7.4 COMBUSTION AIR This appliance needs air for safe operation and must be installed in such a way that adequate combustion air is available. 4.7.5 ADDING VENT SECTIONS Add chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally. -
Page 29: Finishing
5.0 FINISHING NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS DOOR CLOSING AND OPENING GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED. -
Page 30: Log Placement
LOG PLACEMENT FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE. -
Page 31: Glowing Embers
GLOWING EMBERS DO NOT BLOCK THE BURNER PORTS. BLOCKED PORTS CAN CAUSE AN INCORRECT FLAME PATTERN, CARBON DEPOSITS AND DELAYED IGNITION. Tear the glowing embers into pieces and place onto the screen beneath the front log. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fi... -
Page 32: Operation
6.0 OPERATION IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT TAMPERING WITH THE SPILL SWITCH CAN RESULT IN CARBON MONOXIDE (CO) POISONING AND MODEL GS28 ONLY: SPILL SWITCH This is a thermally activated switch, attached to the back of the chimney adaptor, which senses the change in... -
Page 33: Operating/Lighting Instructions
OPERATING/LIGHTING INSTRUCTIONS The on-off switch is located on the back of the unit at the top left corner on models GDS28 and GS28. When lit for the fi rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the "burn-in"... -
Page 34: Adjustment
7.0 ADJUSTMENT PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Inlet pressure can be checked by turning screw (A) counter- clockwise until loosened and then placing pressure gauge tubing over the test point. -
Page 35: Flame Characteristics
FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. RESTRICTING VERTICAL VENTS - MODEL GDS28 Vertical installations may display a very active fl... -
Page 36: Maintenance
8.0 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualifi... -
Page 37: Blower Replacement
BLOWER REPLACEMENT Blower replacement may be done through either the fi rebox or from the rear of the unit. Using the rear panel is recommended. INSTALLATION THROUGH THE REAR PANEL : FOR MODEL GDS28 • Turn off the electrical power and the gas supply to the appliance. -
Page 38: Replacements
9.0 REPLACEMENTS FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY ** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. - Page 39 REF NO. PART NO. DESCRIPTION W380-0002 VARIABLE SPEED SWITCH KNOB KB-35 VARIABLE SPEED SWITCH GZ552 REPLACEMENT BLOWER W030-0022 ACCENT BAR W200-0077 BLACK TRIVET W300-0038 FRONT WINDOW GLASS W300-0037 SIDE WINDOW GLASS W562-0022 GLASS GASKET REF NO. PART NO. DESCRIPTION W010-0459 ADAPTOR C/W SPILL SWITCH W660-0006 SPILL SWITCH...
- Page 40 REF NO. PART NO. GD112 - ROOF TERMINAL KIT - FLAT ROOF W490-0073 W670-0006 W010-0567 W170-0063 W263-0056 REF NO. PART NO. W573-0007 W660-0081 GS328-1K GS328-1G GS328-1SS W175-0124 W175-0125 GS200-G GS200-SS W715-0195 REF NO. PART NO. BM6745 GD-301 W175-0001 GD-201 REF NO. PART NO.
- Page 41 51 52 53 W415-0153 / B / 06.10.10...
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Page 42: Trouble Shooting
10.0 TROUBLE SHOOTING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. SYMPTOM Main burner goes out;... - Page 43 SYMPTOM PROBLEM Pilot will not light. No spark at pilot burner. PILOT BURNER THERMOPILE THERMOCOUPLE Out of propane gas. Spark gap is incorrect. No gas at the pilot burner. Flames are consistently Unit is over-fi red or underfi red. too large or too small. Carboning occurs.
- Page 44 SYMPTOM Door Sticking Main burner goes out; pilot goes out. GS28 SYMPTOM Main burner goes out; pilot stays on. GDS28 SYMPTOM Main burner goes out; pilot goes out. Main burner fl ame is a blue, lazy, transparent fl ame. W415-0153 / B / 06.10.10 PROBLEM Dirt / dust adheres to the hinges;...
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Page 45: Warranty
11.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. -
Page 46: Service History
12.0 SERVICE HISTORY 43.1 W415-0153 / B / 06.10.10... - Page 47 13.0 NOTES 44.1 W415-0153 / B / 06.10.10...
- Page 48 44.1 W415-0153 / B / 06.10.10...