Engine And Transmission; Road Test Inspection - Suzuki DL650AK8 Service Bulletin

6. SAFETY CHECK OUT [Page: 57, 58, 59]

After completion of the setting-up the motor-
cycle all the following items should be dou-
ble-checked to confirm that the operation and
function of the motorcycle are satisfactory.
Now, setting-up the motorcycle and pre-deliv-
ery inspection have been completed and the
motorcycle can be passed to the customer.

ENGINE AND TRANSMISSION

ITEM MEASURE
Engine oil Check/Refill
Fuel tank Drain/Fill
Throttle cable Check/Adjust
Idle r/min Check/Adjust
Exhaust system Leakage
Fuel system
Leakage/Circlip
connection
Engine coolant Check/Refill
CHASSIS
ITEM MEASURE
Disc brake Clean/Fluid level
Front brake lever Check/Adjust
Rear brake pedal Check/Adjust
Clutch cable Check/Adjust
Check/Adjust/
Drive chain
Lubricate
Oiling points All necessary points
Battery Filling electrolyte
Wiring and cable Routing/Operation
Wiring connectors Clean/Tight
Front fork Check/Adjust
Rear shock absorber Check/Adjust
Tighten all nuts and Torque those listed
bolts in this manual
Cotter pins, circlip
Check
and fasteners
Inspect/
Paint and chrome
Wash and polish
Warning label
Select/Stick
(For E-19 market)
SP: Spring setting
R.DF: Rebound Damping Force
COLD TIRE INFLATION PRESSURE
SOLO RIDING
225 kPa
FRONT 2.25 kgf/cm
33 psi
250 kPa
REAR 2.50 kgf/cm
36 psi
SPECIFICATIONS
2 300 ml
22.0 L
2.0–4.0 mm
1 200–1 400 r/min
1 900 ml
SPECIFICATIONS
Position 3
15–25 mm
10–15 mm
20–30 mm
SP: Position 3
SP: Position 2
R.DF: 1 turn back
DUAL RIDING
225 kPa
2 2.25 kgf/cm 2
33 psi
280 kPa
2 2.80 kgf/cm 2
41 psi
ELECTRICALS
ITEM
Light
Headlight high/low beam
Tail/Brake light
Turn signal light
Position light (Except for
Canada and Australia)
License light
Instrument Lights
Speedometer light
Tachometer light
High beam indicator light
Neutral indicator light
Turn signal indicator light
Coolant temperature indicator
light/Oil pressure indicator
light/Fuel injection system
indicator light
Meter Display
ABS indicator light
Switch Operations
Ignition switch
Dimmer switch
Turn signal switch
Horn switch
Passing light switch
Hazard warning switch
Engine stop switch
Starter button
Brake switch
Side stand/ignition interlock
switch
Clutch lever position switch

ROAD TEST INSPECTION

ITEM
Engine
Transmission
Drive chain
Clutch
Brake
Steering
Suspension
Control cables
Leakage
Speedometer
Tachometer
Odometer/Trip meter
Instrument panel
MOTORCYCLE
Jul. 27, 2007
DATE:
14 14
PAGE: OF
CHECK FOR
Lighting/Adjust
Lighting
Lighting
Operation
CHECK FOR
Starting/Acceleration/
Smoothness/Noise
Operation/Noise
Operation/Noise
Operation/Noise
Operation/Noise
Stability
Operation
Operation/Proper return
Fuel/Oil/Coolant/Exhaust
Operation
Operation
Operation
Operation