Troy-Bilt 12211 Owner's Manual
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Troy-Bilt 12211 Owner's Manual

Troy-Bilt 12211 Owner's Manual

Recoil start and electric start 7hp pony rear-tine tiller
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SAFETY FIRST!
Before operating this equipment, read this
Owner's Manual and the separate manual
supplied by the engine manufacturer.
Models
12211 – Recoil Start
12212 – Electric Start
OWNER'S MANUAL
7HP PONY
REAR-TINE TILLER
Safety
•
Assembly
•

Features and Controls

•
Operation
•
Maintenance
•

Parts List

•
(Recoil Start Model shown)
GARDEN WAY INCORPORATED
®

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Summary of Contents for Troy-Bilt 12211

  • Page 1: Features And Controls

    SAFETY FIRST! Before operating this equipment, read this Owner's Manual and the separate manual supplied by the engine manufacturer. Models 12211 – Recoil Start 12212 – Electric Start OWNER’S MANUAL 7HP PONY ® REAR-TINE TILLER Safety • Assembly • Features and Controls •...

  • Page 2: Table Of Contents

    Your tiller is famous for its ruggedness, performance and high-quality engineering. We know you’ll enjoy using it. Please carefully read this Manual. It tells you how to safely and easily assemble, operate and maintain your machine.

  • Page 3: Section 1: Safety

    PREPARATION 1. Thoroughly inspect the area where the tiller is to be used and remove all foreign objects. 2. Be sure all controls are released and the Wheel Gear Lever is in ENGAGE before starting the engine.
  • Page 4 3. Never store the tiller with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.

  • Page 5: Safety Decals

    • KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS. • KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING. • NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER. • SHUT OFF ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE MANUALLY UNCLOG- GING TINES OR MAKING REPAIRS.

  • Page 6: Section 2: Assembly

    Manual. INTRODUCTION Carefully follow these assembly steps to correctly prepare your tiller for use. It is recommended that you read this Section in its entirety before beginning assembly. INSPECT UNIT Inspect the unit and carton for damage immediately after delivery.

  • Page 7: Attach Reverse Clutch Control

    (M, Figure 2-3). Figure 2-5: Carefully unwrap Wheel Gear Lever and move lever to DISENGAGE. 9. To remove the tiller from its shipping platform, first carefully unwrap the wheel gear cable (with attached lever - see Figure 2-5) from around the chassis.

  • Page 8: Check Transmission Gear Oil Level

    Doing so will result in severe damage to the transmis- sion components. 1. With the tiller on level ground, pull the Depth Regulator Lever (L, Figure 2-10) back and then slide it to the second notch from the top.

  • Page 9: Attach Wheel Gear Lever

    IMPORTANT: • This completes the assembly steps for the standard (recoil) start tiller. Be sure to read the rest of this Manual, and the separate Engine Owner’s Manual, before you operate your tiller.

  • Page 10: Electric Start Assembly Steps

    Call physician immediately. A. To Activate the Battery: 1. Remove the battery from the tiller by removing the screws, lockwashers and nuts from the battery hold-down clamp. 2. Place battery on a level surface, safely...
  • Page 11 1. Reinstall the battery on the battery mounting base with the two cable mount- ing posts facing to the rear of the tiller. Be sure that the positive (+) post is on the left-side of the tiller and the negative (-) post is on the right-side (as viewed from rear of tiller).
  • Page 12 (see Figure 2-22). IMPORTANT: This completes the assem- bly steps for the electric start tiller. Be sure to read the rest of this Manual, and the separate Engine Owner’s Manual, before you operate your tiller.

  • Page 13: Section 3: Features & Controls

    “DANGER” statement that follows. To shift to ENGAGE, gently (do not force) move the lever forward while also rolling the tiller a few inches forward or back- ward. Moving the tiller helps to align the shift mechanism with the transmission wheel drive gears.

  • Page 14: Reverse Clutch Control

    The Reverse Clutch Control (C, Figure 3- 1) controls the engagement of reverse drive to the wheels and tines. The revers- ing feature is used for maneuvering the tiller only – never engage the tines in the ground while going in the reverse direction. WARNING •...

  • Page 15: Engine Throttle Control Lever

    ENGINE CONTROLS Refer to the engine manufacturer’s Engine Owner’s Manual (included in the tiller lit- erature package) to identify the controls on your engine. The following two con- trols are used when stopping or starting the engine. ENGINE THROTTLE CONTROL LEVER...

  • Page 16: Section 4: Operation

    Read this Section of the manual thor- oughly before you start the engine. Then, take the time to familiarize yourself with the basic operation of the tiller before using it in the garden. Find an open, level area and practice using the tiller controls without the tines engaging the soil (put tines in “travel”...

  • Page 17: Operating The Tiller

    “travel” position (lever all the way down) so that the tines are clear of the ground. Use this position when practicing with your tiller or when moving to or from the garden. When you are ready to begin tilling, you must move the Depth Regula- tor Lever to the desired depth setting (see “Tilling Tips &...
  • Page 18 (b) As the tiller moves forward, relax and let the wheels pull the unit along while the tines dig. Walk behind and a little to one side of the tiller. Use a light but secure grip with one hand on the handlebars, but keep your arm loose.

  • Page 19: Tilling Tips & Techniques

    • Avoid pushing down on the handlebars in an attempt to force the tiller to dig deeper. Doing so takes the weight off the powered wheels, causing them to lose traction. Without the wheels helping to hold the tiller back, the tines will attempt to propel the tiller –...
  • Page 20 6" to 12"). This “fishtailing” action often clears the tines of debris. • If tangling occurs, lift the tines out of the soil and run the tiller in reverse for a few feet. This reversing action should unwind a good deal of debris.

  • Page 21: Power Composting

    Two or more people should share the load. • Use sturdy ramps and manually (engine shut off) roll the tiller into and out of the vehicle. Two or more people are needed to do this. Section 4: Operation •...

  • Page 22: Section 5: Maintenance

    Failure to follow these instructions can result in serious personal injury or property damage. TILLER LUBRICATION Proper lubrication of the tiller is an essen- tial part of your maintenance program. After every 10 operating hours, oil or grease the lubrication points shown in Figure 5-1 as described below.

  • Page 23: Check Hardware

    Check the transmission gear oil level after every 30 hours of operation or whenever you notice any oil leak. Operating the tiller when the transmission is low on oil can result in severe damage. A. To Check Transmission Gear Oil Level: 1.

  • Page 24: Engine Oil Service

    Engine Owner’s Manual for detailed service instructions. A. To Check the Engine Oil Level: 1. Move the tiller to a level area and shut off the engine. 2. Level the engine by moving the Depth Regulator Lever up or down as needed.

  • Page 25: Wheel Gear Cable Adjustment

    4. On electric start units, follow “Battery Storage” instructions in this Section. 5. Store unit in a clean, dry area. 6. Never store the tiller with fuel in the fuel tank in an enclosed area where gas fumes could reach an open flame or...

  • Page 26: Checking And Adjusting Tension On The Clutch Belts

    Follow the belt adjustment instructions carefully. An incorrect adjustment could result in the clutch control mechanism engaging too soon. This could cause loss of tiller control and result in per- sonal injury or property damage. CHECKING AND ADJUSTING TENSION ON CLUTCH BELTS...

  • Page 27: Checking And Adjusting Reverse Clutch Belt Tension

    WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.
  • Page 28 Belt. Figure 5-20: Arrow (K) shows insertion point for installing new forward clutch belt. 3. From the front of tiller, insert the forward clutch belt in between the bottom of the engine drive pulley (I) and the top of transmission pulley (K, Figure 5-20).

  • Page 29: Reverse Clutch Belt Removal/Replacement

    WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

  • Page 30: Battery Maintenance

    5. To install the battery, reverse the above steps. Be sure that the battery posts face to the rear of the tiller and that the posi- tive (+) post is on the left side as you face forward from the handlebars.

  • Page 31: Tiller Attachments

    Failure to follow these instructions can result in serious personal injury or property damage. The attachments listed below are available for your tiller. The information is the most current at the time this manual was printed. Contact your authorized dealer or the factory for current information.

  • Page 32: Troubleshooting

    Before performing any corrections, refer to the appropriate information in this Manual, or in the Engine Owner’s Manual, for the correct safety precautions and operating or maintenance procedures. Contact your local authorized Engine Service Dealer for engine service. Contact your local authorized equipment dealer or the factory for all other service problems. PROBLEM POSSIBLE CAUSE Engine does...

  • Page 33: Parts List

    9119 1100043 1113-1 1186231 20775 1917536 9553 9552 Models 12211 and 12212 DESCRIPTION QTY. Retaining Ring (tolerance ring) ... Knob, Depth Regulator (Incl. Ref. 11) . Hex Hd. Screw, 3/8-16 x 1-1/4*... Bushing, Drag Bar... Hex Nut, 3/8-16... Drag Bar ...
  • Page 34 PARTS LIST Models 12211 and 12212 HANDLEBAR ASSEMBLY and CONTROL LEVERS See page 36, Ref. 47, for attach- ment screw.
  • Page 35 Models 12211 and 12212 REF. PART DESCRIPTION 1918811 Handlebars (Incl. Refs. 2, 3 & 3A) ... 9126 Grip ... 1918770 Decal, Control Panel ... 20924 Decal, Model Name/Logo ... 1916784 Reverse Clutch Control Cable ... 1186347 Height Adjustment Screw ...
  • Page 36 PARTS LIST ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER Reverse Clutch Cable Models 12211 and 12212...
  • Page 37 Models 12211 and 12212 ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART DESCRIPTION Engine – standard recoil start ... Engine – electric start ... 1917326 Bracket, Clutch Cable ... 1100242 Lockwasher–5/16... 1111696 Hex Hd. Screw, 5/16-24 x 1/2 ...
  • Page 38 Models 12211 and 12212 TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS REF. PART DESCRIPTION 9621 Oil Seal (Double Lip), Wheel Shaft ... 9726 Pipe Plug, 1/4, ... 97076 Seal, Transmission Bore ... 1186329 Hex Flange Screw, 5/16-18 x 3/4* ... 85030 Oil Seal, Input Pinion Shaft ...
  • Page 39 Set Screw, 5/16-18 x 3/8*... 20791 Input Pinion (steel shaft)... 20792 Input Pinion Gear ... 9093 Retaining Ring (external) l... 20799 Pinion Assy. (Incl. one each Refs. 16, 17 and 18 ... A/R 9517 Retaining Ring (internal) ... Models 12211 and 12212 DESCRIPTION QTY.
  • Page 40 Models 12211 and 12212 WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART DESCRIPTION 9621 Oil Seal ... 9511 Retaining Ring (heavy-duty, external) 1166-1 Shim, 1-1/64 I.D., .062" thick ... A/R 1166-2 Shim, as above, but .030" thick ... A/R 1166-3 Shim, as above, but .015"...
  • Page 41 2475-1 2475-2 10802 9380 9338 1917487 Models 12211 and 12212 NOTE 1: Custom Tilling Tines are available for your tiller. These are special hard-faced tines that are thicker than standard tines. IMPORTANT: Left and right sides of tiller are determined by standing in operator position and facing direc- tion of forward travel.
  • Page 42 PARTS LIST Models 12211 and 12212 ELECTRIC START ASSEMBLY...
  • Page 43 Models 12211 and 12212 REF. PART DESCRIPTION 96512 Battery, 12 Volt, 9 Amp (Incl. Ref. 7) ... 9462 Battery Cap (yellow) ... A/R 9248 Battery Cap (white)... A/R 9009 Vent Tube ... 1475 Shield, Vent Tube (hard plastic) ... 9224 Clamp...
  • Page 44 PARTS LIST Models 12211 and 12212 ROW MARKER ATTACHMENT (See Detail A) ROW MARKER ATTACHMENT – PART # 12589 DETAIL A (Complete – Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART # 1904522001 BUMPER ATTACHMENT BUMPER PART #12593...
  • Page 45 Models 12211 and 12212 ROW MARKER ATTACHMENT & BUMPER ATTACHMENT PART DESCRIPTION Row Marker Attachment (option) – Part #12589 1904522001 Main Support & Yoke Assy– complete. (Incl. Ref. No.'s 10,11,12,13,14,15,16,17 & 18)... 1594 Marker Blade–blade only ... 1904524001 Marker Arm–main arm ...
  • Page 46 Models 12211 and 12212 REF. PART DESCRIPTION 1900771001 Furrower Blade ... 1186098 Carriage Bolt, 5/16-18 x 3/4 ... 1177548 Star Washer, External Tooth, 5/16... 9902 Plain Washer, 5/16 S.A.E... 9824 Wing Nut, 5/16-18... 1900773001 Hiller Wing, left... 1900774001 Hiller Wing, right ...
  • Page 47 NOTES...

  • Page 48: Customer Service Information

    CUSTOMER SERVICE INFORMATION Owner Registration Card Please fill out and mail the enclosed owner registration card. The purpose of this card is to register each unit at the factory so that we can provide you with warranty benefits and informational bulletins. Warranty Service The warranty statement is included in the unit’s literature package.

This manual is also suitable for:

12212Pony 12211Pony 12212

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