Installation - Buell XB 2008 Series Service Manual

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1. Place needle bearing on tool in this location
2. Bearing guide
Figure 6-32. Bearing Installer
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1. Needle bearing
Figure 6-33. Installing Clutch Shell Needle Bearing

INSTALLATION

PART NUMBER
HD-38362 FOR XB9 SPROCKET LOCKING LINK
MODELS
HD-46283 FOR SPROCKET LOCKING LINK
XB12 MODELS
NOTE
Prior to installing engine sprocket bolt and the clutch hub nut,
the threads on the sprocket shaft, sprocket bolt, mainshaft and
clutch hub nut must be thoroughly cleaned to remove any oil
that might contaminate and interfere with the locking agent.
1. See Figure 6-34. Assemble clutch hub (1) and shell (3)
by sliding inboard end of clutch hub into shell bearing (2)
by hand. No tools are required.
6-18 2008 XB Service: Drive/Transmission
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TOOL NAME
2. Submerge and soak all friction and steel plates in FOR-
MULA+ PRIMARY/TRANSMISSION LUBRICANT for at
least five minutes and assemble clutch pack in sequence
in the clutch hub. See 6.4 CLUTCH,
3. Verify that outer thrust washer (4) is installed on transmis-
sion shaft.
4. Install the engine sprocket, clutch assembly and primary
chain as a unit into primary chaincase.
5. See Figure 6-35. Install the engine sprocket bolt.
a. Install SPROCKET LOCKING LINK (Part No. HD-
38362 for XB9 models) or SPROCKET LOCKING
LINK (Part No. HD-46283 for XB12 models).
b. Apply two or three drops of LOCTITE 271 (red) onto
threads of sprocket shaft.
c. Install engine sprocket bolt. Tighten to 155-165 ft-
lbs (210-224 Nm).
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1. Clutch hub
2. Needle bearing
3. Clutch shell
4. Thrust washer, outer
Figure 6-34. Clutch Hub and Shell Assembly
General.
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