Toro Groundsmaster 4000-D Service Manual page 37

Engine Removal (Fig. 15)
1. Park machine on a level surface, lower cutting
decks, stop engine, apply parking brake and remove
key from the ignition switch.
2. Disconnect negative battery cable from battery ter-
minal and then disconnect positive cable from battery
(see Battery Service in the Service and Repairs section
of Chapter 5 -- Electrical System).
3. Raise and support hood.
CAUTION
Do not open radiator cap or drain coolant if the
radiator or engine is hot. Pressurized, hot cool-
ant can escape and cause burns.
Ethylene- -glycol antifreeze is poisonous. Dis-
pose of coolant properly or store it in a properly
labeled container away from children and pets.
4. Drain coolant from the radiator into a suitable con-
tainer (see Radiator and Oil Cooler Assembly in this sec-
tion). Disconnect upper and lower hoses from the
radiator.
5. Remove air cleaner assembly from engine (see Air
Cleaner System in this section).
6. Remove exhaust pipe (item 16 in Fig. 15) and ex-
haust bracket (item 13 in Fig. 15 or item 6 in Fig. 20) from
engine.
7. Note location of cable ties used to secure wire har-
ness to the machine. Disconnect wires and/or electrical
connections from the following electrical components:
A. The engine wire harness from the machine wire
harness.
B. The positive battery cable from the engine starter
motor (Fig. 16).
C. The fusible link harness from the main wire har-
ness (Fig. 16).
D. The negative battery cable at the engine block
(Fig. 16).
8. Carefully disconnect engine wire harness connector
from engine ECU.
9. Disconnect fuel supply and return hoses from engine
(Fig. 17 or 18). Position fuel hoses away from engine.
10.Remove fasteners that secure the coolant reservoir
tank mount to the radiator and radiator shrouds (Fig.
19). Position and support coolant reservoir with mount
away from the engine.
Groundsmaster 4000--D/4010--D
1. Positive battery cable
2. Negative battery cable
6
1
1. Tier 4 engine
2. Hose clamp
3. Fuel supply hose
1. Tier 4i engine
2. Hose clamp
3. Fuel supply hose
Page 3 - - 19
1
2
3
Figure 16
3. Fusible link harness
MODELS 30607 and 30609
2
4
5
3
Figure 17
4. Hose clamp
5. Fuel return hose
6. Front lift bracket
MODELS 30603 and 30605
1
5
3
4
2
Figure 18
4. Hose clamp
5. Fuel return hose
Yanmar Diesel Engine