Removing The Clutch Release Cylinder; Checking The Clutch Release Cylinder; Assembling The Clutch Release Cylinder; Installing The Clutch Release Cylinder - Yamaha 2006 FJR1300A Service Manual

ET3P61024
REMOVING THE CLUTCH RELEASE
CYLINDER
1. Remove:
• Clutch hose union bolt "1"
• Copper washers "2"
• Clutch hose "3"
NOTE:
Put the end of the clutch hose into a container
and pump out the clutch fluid carefully.
EAS25330
CHECKING THE CLUTCH RELEASE
CYLINDER
1. Check:
• Clutch release cylinder body
Cracks/damage → Replace the clutch re-
lease cylinder.
2. Check:
• Clutch release cylinder "1"
• Clutch release cylinder piston "2"
Rust/scratches/wear → Replace the clutch
release cylinder and clutch release cylinder
piston as a set.
EAS25340
ASSEMBLING THE CLUTCH RELEASE
CYLINDER
EW3P61018
WARNING
• Before installation, all internal clutch com-
ponents must be cleaned and lubricated
with clean or new clutch fluid.
• Never use solvents on internal clutch com-
ponents as they will cause the piston seal
to swell and distort.
• Whenever a clutch release cylinder is dis-
assembled, replace the piston seal.
Recommended fluid
DOT 4
EAS25350
INSTALLING THE CLUTCH RELEASE
CYLINDER
1. Check:
• Copper washers "1"
• Clutch hose "2"
• Clutch hose union bolt "3"
Clutch hose union bolt
30 Nm (3.0 m·kg, 22 ft·lb)
EW3P61017
WARNING
Proper clutch hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-45.
EC3P61035
CAUTION:
When installing the clutch hose onto the
clutch release cylinder, make sure the pipe
"a" touches the projection "b" on the clutch
release cylinder body.
2. Fill:
• Clutch master cylinder reservoir
(with the specified amount of the recom-
mended clutch fluid)
Recommended fluid
DOT 4
5-54
CLUTCH
New