Belt Maintenance - Land Pride Z48 Operator's Manual

Razor zsr series; razor z series
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Section 5: Maintenance & Lubrication

Belt Maintenance

!
DANGER
Before raising the floor platform or removing pulley guards,
make certain the blade engagement switch has been shut off,
the deck has been properly blocked up, the engine has been
shut off and the ignition switch key has been removed for
maximum safety. Replace all guards and floor platform before
putting mower back into service.
Repairs or maintenance requiring engine power should be
performed by trained personnel only.
Refer to Figure 5-20 and Figure 5-21 on page 45:
Replace belts that show signs of severe cuts, tears,
excessive weather checking and cracking or burns
caused by slipping. Slight raveling of belt covering does
not indicate belt damage. Trim ravelings with a sharp
knife.
Inspect belt pulley grooves and flanges for wear. A new
belt, or one in good condition, should never run against
the bottom of the groove. Replace pulley when this is the
case, otherwise belt will lose power and slip excessively.
Never pry a belt onto a pulley as this will cut or damage
the fibers of the belt covering.
Keep oil and grease away from belts, and never use belt
dressings. Any of these will destroy the belt composition
in a very short time.
Deck Drive Belt Removal & Installation
Refer to Figure 5-20 on page 45:
1. Park mower on a flat surface.
2. Make sure blade engagement switch is (OFF),
control levers are fully (OUT), park brake is (ON) and
engine switch key is (OFF) and removed.
3. Place deck height in the lowest position.
4. Remove deck belt covers and raise floor platform.
5. Pull hitch pin (#8).
6. Release deck belt tension with by placing a socket
wrench with a 3/4" socket on the over-center-release
bolt (#9) and turning counterclockwise. This will
relieve the tension on the tension idler spring (#11).
7. Pull tension idler (#6) away from the belt to provide
maximum belt clearance.
8. Remove existing deck drive belt (#3).
9. Route new deck drive belt (#3) per the illustration
shown in Figure 5-20.
10. Re-tension idler (#6) by turning bolt (#9) clockwise
until over-center-release locks in place. Check belt
tension per the "Deck Drive Belt Adjustment" on
page 26.
11. Re-install hitch pin (#8).
12. Re-install deck belt covers and lower floor platform.
44
Z48, Z54, ZSR54 & ZSR60 Accu-Z Razor
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Ground Drive Belt Removal & Installation
Refer to Figure 5-21 on page 45:
1. Park mower on a flat surface.
2. Make sure blade engagement switch is (OFF),
!
Make sure engine and engine muffler is completely cooled
before working on and around the drive belt. Severe burns to
the body could result if engine and muffler have not cooled.
3. Place deck height in the lowest position.
4. Remove deck drive belt (#2) from deck drive pulley
5. Back-up jam nuts (#8) 6 or more turns. One nut has
6. Shorten take-up rod assembly (#7) by screwing
7. Remove clutch locking bracket (#17) by removing the
8. Slide drive belt off of take-up pulley (#5), pump
9. Slide new drive belt over drive pulley (#3), belt pulley
10. Lengthen take-up rod assembly (#7) by screwing
11. Re-tension drive belt (#4) per "Ground Drive Belt
12. Re-install deck drive belt (#2) on the deck drive
13. Re-tension deck belt idler per the "Deck Drive Belt
14. Re-install clutch locking bracket (#17) with engine
®
Zero Turn Mowers 357-344M
control levers are fully (OUT), park brake is (ON) and
engine switch key is (OFF) and removed.
WARNING
(#1) as outlined in "Deck Drive Belt Removal &
Installation" instructions on this page. This belt does
not need to be removed from any of the deck pulleys
shown in Figure 5-20.
right hand threads and the other nut has left hand
threads.
take-up rod (#9) until drive belt (#4) can be removed
from take-up pulley (#5).
front right engine mounting bolt bolt (#15) and hex
nut (#16).
pulleys (#11), belt pulley (#10) and drive pulley (#3).
(#10), pump pulleys (#11) and take-up pulley (#5).
take-up rod (#9) until drive belt (#4) is secured on the
pulleys.
Adjustment" instructions on page 26.
pulley (#1). Make sure the belt is routed properly on
all deck pulleys.
Removal & Installation" instructions on this page.
mounting bolt (#15) and hex flange nut (#16). Make
sure locking bracket is seated in the clutch locking
notch and then tighten the mounting bolt to the
correct torque.
11/05/10

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Z54Zsr54Zsr60

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