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Summary of Contents for Stanley BR45
- Page 1 BR45 HYDRAULIC BREAKER USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 62388 12/2015 Ver 9...
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Page 2: Declaration Of Conformity
Disposizioni speciali: Misurazioni Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA... -
Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► BR45 User Manual... -
Page 5: Safety Precautions
To avoid personal injury or equipment damage, all the space provided in this manual. tool repair, maintenance and service must only be The BR45 Hydraulic Breaker will provide safe and de- performed by authorized and properly trained per- pendable service if operated in accordance with the in- sonnel. - Page 6 • Take caution when changing a tool bit, tool bits can get very hot. • Never use the tool in an explosive atmosphere, sparks from the breaking process could ignite ex- plosive gas. 6 ► BR45 User Manual...
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Page 7: Tool Stickers & Tags
11208 Hex Shank 28409 Composite Length Sticker Sticker (CE Only) 74832 Stanley Logo 5.5” x 1.1” Black on Clear 74770 Stanley Logo 6.5” x 1.3” Yellow on Clear D A N G E R D A N G E R FAILURE TO USE HYDRAULIC HOSE LABELED AND CER- DO NOT LIFT OR CARRY TOOL BY THE HOSES. -
Page 8: Hose Types
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. -
Page 9: Hose Recommendations
HOSE RECOMMENDATIONS BR45 User Manual ◄ 9... -
Page 10: Htma Requirements
2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements 10 ► BR45 User Manual... -
Page 11: Operation
3. Place the bit firmly on the surface to be broken. 4. Squeeze the trigger to start the breaker. Adequate down pressure is very important. When the tool bit breaks through the obstruction or becomes bound, BR45 User Manual ◄ 11... -
Page 12: Tool Protection & Care
Always replace hoses, couplings and other parts • Do not use the tool for applications for which it was with replacement parts recommended by Stanley not intended. Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. -
Page 13: Troubleshooting
(140 °F/60 °C max). Check the relief valve setting. Eliminate flow control devices. Fluid leakage on tool bit. Lower piston seal failure. Replace seal. Fluid leakage around trigger. Valve spool seal failure. Replace seals. BR45 User Manual ◄ 13... -
Page 14: Charging The Accumulator
If pressure is low, charge the accumulator as described in the following paragraph. 3. Dip or spray the entire tool. 6. Install the plug. 4. Cycle the tool hydraulically several times before storing away. 14 ► BR45 User Manual... -
Page 15: Figure 2. Charging The Accumulator
(not pictured) Hose Gauge 02835 TESTER Chuck Charging the Accumulator ( 45 with T-Handles) TESTER CHARGING VALVE CHUCK GAUGE ACCUMULATOR TESTER ( P/N 02835 ) LOCATION OF CHARGING VALVE Figure 2 Figure 2. Charging the Accumulator BR45 User Manual ◄ 15... -
Page 16: Underwater Tools Depth Guideline
ROV operation is still limited to the tool, for Depth (ft) 8 GPM 12 GPM example a percussive tool has the same depth 5/8” 5/8” limitation whether ROV or diver operated. 3/4” 1” 1” 1” 1000 1” 1-1/4” 16 ► BR45 User Manual... -
Page 17: Specifications
Max Pressure ........................... 2500 psi/138 bar Max Relief Pressure ......................... 2150 psi/148 bar BR45 ANTI-VIBE SOUND AND VIBRATION DECLARATION Test conducted on BR4516801,operated at standard 8 gpm input Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels ............105 dBA Uncertainty, Kwa, in decibels .......................... -
Page 18: Accessories
Clay Spade – 8 in..............................04405 Detachable Shank (Requires 17783) ........................17782 Tamping Pad – 6 in. (Requires 17782) ......................17783 UC Denotes the under collar dimension measured from bottom tip of tool to bottom surface of collar. 18 ► BR45 User Manual... - Page 19 Accumulator Charge Kit (Includes 02835 Tester, 15304 Charge Assy. and 372047 Charge Kit box) ....31254 SERVICE TOOLS Flow Sleeve Removal Tube ..........................04910 Seal Kit ................................04595 Split Ring (Auto Valve Removal) ........................04908 Accumulator Cylinder Puller ..........................05640 Accumulator Disassembly Tool ..........................05508 Spacer (Flow Sleeve Installation) ........................04909 BR45 User Manual ◄ 19...
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Page 20: Br45 T-Handle Parts Illustration
NOTE: 5-GPM Model (BR45550) has a Orifice Plug P/N-12832 See Pages 22 thru 24 for Breaker Foot Installed in the lower return port of item 27 Accumulator On-Off Assemblies That Apply To Your Model. Valve Block (Orifice Plug not pictured). 20 ► BR45 User Manual... -
Page 21: Br45 T-Handle Parts List
42, 43, and 44) 11588 ACCUMULATOR ON-OFF VALVE BLOCK 20499 CHARGE VALVE 62334 BREAKER FOOT ASSY (IN- CLUDES ITEMS 29 thru 41) ALSO SEE BREAKER FOOT ASSY’S STARTING AT PAGE 04983 FOOT LATCH BOLT* 04985 SPRING WASHER* BR45 User Manual ◄ 21... -
Page 22: Br45 Anti-Vibration Handle Parts Illustration
PARTS ILLUSTRATION BR45 ANTI-VIBRATION HANDLE PARTS ILLUSTRATION EASE Pictured is a BR4516801 See Pages 22 thru 24 for Breaker Foot Assemblies That Apply To Your Model. NOTE: 5-GPM Model (BR4556801) has a Orifice Plug P/N- 12832 Installed in the lower return port of item 25 Accumulator On-Off Valve Block (Orifice Plug not pictured). -
Page 23: Br45 Anti-Vibration Handle Parts List
PARTS LIST BR45 ANTI-VIBRATION HANDLE PARTS LIST ITEM PART 20505 HANDLE PIVOT BLOCK QTY DESCRIPTION 20508 PIVOT SCREW 01652 HOSE WHIP 12" 20511 LEVER 56725 HOSE ASSY 18” BR45158 20515 VALVE SPOOL 66727 HOSE ASSY BR45158BN 20517 SIDE ROD 02494... - Page 24 LOCTITE #609 7/8” HEX NOTE: Hex orienta- tion is different than 7/8” breaker foot assy shown above. NOTE: IF YOU ARE REPLACING THE HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER ASSEMBLY. ALIGN HEX AS SHOWN 24 ► BR45 User Manual...
- Page 25 LOCTITE #609 1” HEX NOTE: Hex orienta- tion is different than 1” breaker foot assy shown above. NOTE: IF YOU ARE REPLACING THE HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER ASSEMBLY. ALIGN HEX AS SHOWN BR45 User Manual ◄ 25...
- Page 26 INSTALL WITH A LIGHT COATING OF LOCTITE #609 ON I.D. OF FOOT BORE 32275 BREAKER FOOT 1-1/8” HEX NOTE: IF YOU ARE REPLACING THE INSERT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER ASSEMBLY. INSTALL WITH LOCTITE #609 26 ► BR45 User Manual...
- Page 27 DETENT LOCTITE #609 ON I.D. OF FOOT BORE 32275 BREAKER FOOT 1-1/4” HEX NOTE: IF YOU ARE RE- PLACING THE INSERT OR HEX BUSHING YOU MUST PURCHASE A COMPLETE BREAKER ASSEMBLY. INSTALL WITH LOCTITE #609 BR45 User Manual ◄ 27...
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Page 28: Breaker Foot Assemblies
ALIGN HEX AS SHOWN NOTE: IF YOU ARE RE- PLACING THE INSERT OR INSTALL WITH A LIGHT COATING OF HEX BUSHING YOU MUST LOCTITE #609 ON I.D. OF FOOT BORE. PURCHASE A COMPLETE BREAKER ASSEMBLY. 28 ► BR45 User Manual... - Page 30 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...