Crankcase - Dolmar PS-6100 Repair Manual

12 CRANKCASE

1
MS
KS
CS
Repair Manual PS-6100 / PS-6100 H
The complete crankcase is divided into:
•• CS crankcase clutch side
•• MS crankcase magneto side
Two pins ensure  tting.
Disassembly
To disassemble, unscrew the 6 bolts. Using a rubber
hammer, carefully drive the crankshaft out of the
crankcase MS.
Remove spacer ring 2 from the crankshaft. Using a
rubber hammer, carefully drive the crankshaft out of
the crankcase CS.
To remove and install the bearings, heat the crankcase
CS and MS to 160-180°C.
Assembling
NOTE: Before installation, apply “"Loctite 620”" to the
outer ring of the bearing.
Place the bearings in the hot crankcase.
When driving the crankshaft into the crankcase MS or
CS, support the crankshaft side between the webs.
When installing the second crankcase half, the
crankshaft webs must be supported against each
other.
NOTE: Make sure to remove the support after
assembly.
Before assembly, carefully clean all sealing surfaces
and remove any remnants of the old gasket. When
assembling, install a new gasket.
Hand-tighten the screws lightly crosswise, and then
tighten to the correct torque (12
crosswise.
2 After bolting the crankcase sides together, cut off the
 ash 1.
Nm), again
+1.0
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