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Heatilator FL92 Installation Manual

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Download this manual See also: Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
WOODBURNING FIREPLACE
Installation and service of this fi replace should be
performed by qualifi ed personnel. Hearth & Home
Technologies recommends NFI certifi ed profes-
sionals, or technicians supervised by an
NFI certifi ed professional.
Installation Manual
Installation and Fireplace Setup
Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
1

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Summary of Contents for Heatilator FL92

  • Page 1 • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable WOODBURNING FIREPLACE materials away. WARNING Installation and service of this fi replace should be performed by qualifi ed personnel. Hearth & Home Fire Risk. Technologies recommends NFI certifi ed profes- For use with solid wood fuel only. sionals, or technicians supervised by an NFI certifi ed professional. Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide). Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 2: Table Of Contents

    A. Chimney Components ► B. Offsets/Returns B. Optional Components C. Termination Requirements 5 Chimney Installation A. Typical Chimney System B. Assemble Chimney Sections C. Install Chimney Air Kit (optional) D. Secure Offset/Return E. Install Ceiling Firestops ► F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...
  • Page 3 Finishing Section 7 (Pg. 27) 7 (P Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Hearth extension installed per manual requirements. Fireplace Setup Section 8 (Pg. 32) All packaging and protective materials removed. Molded brick panels installed correctly. Grate is properly installed. Firescreen properly installed. Doors properly installed. Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation. Hearth & Home Technologies recommends the following: • Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) 4012-082 • Rev A • 06/040/13 Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 4: Product Specific & Important Safety Information

    • install parts or components not Listed or approved Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 5: Getting Started

    4 ft. (1.22 m) off Decorative facing ground level. and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 6: Design And Installation Considerations

    12 in. (305 mm) 62 in. from opening of (1575 mm) fireplace 16 in. (406 mm) 56 in. (1422 mm) HEARTH EXTENSION (shaded) 64 in. (1626 mm) Figure 2.2 Fireplace Locations Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 7: Locating Fireplace & Chimney

    • Below adjacent structure • Lower roof line • Insulated exterior chase in cooler climates • Avoid outside wall Windward Leeward Figure 2.3 Recommended Chimney Locations Multi-level Roofs Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 8: Tools And Supplies Needed

    • Vent system components and doors are shipped in separate packages. • Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 9: Framing And Clearances

    5-3/8 in. (914 mm) (146 mm) (305 mm) 20 in. (137 mm) 40 in. (508 mm) Electrical (1016 mm) 7 in. Knockout (178 mm) Figure 3.1 Fireplace Dimensions Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 10: Clearances

    0 in. to level of standoffs 1/2 in. (13 mm) to back of appliance 48 in. 1219 mm 0 in. to floor Figure 3.2 Clearances to Combustible Materials Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 11: Construct The Chase

    8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase. Figure 3.4 Chase Constructions - In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.3. This will help reduce heat loss from the home around the fireplace. Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 12: Frame The Fireplace

    42-1/2 in. 36 in. min. (1080 mm) (914 mm) 47-1/8 in. (1197 mm) header height. Use only non-combustible material below the standoffs. Figure 3.5 Framing the Fireplace Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 13: Protective Metal Hearth Strips

    Raised Platform 2 in. 1 in. (25 mm) min. (51 mm) overlap Floor 2 in. (51 mm) Figure 3.7 Protect the Front of an Elevated Platform Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 14: Install Outside Air Kit

    • Assemble flexible duct (not supplied) between the door • Partly open the air kit door and insert the handle into the assembly and the inlet tube assembly. Secure it in appropriate hole in the side column of the fireplace. The position with the supplied wire ties. hinge on the door assembly should be located toward • Feed duct through hole to the outside, fasten to the hood the front of the fireplace. If the hinge and the handle are assembly. not positioned in this manner, the door will not function • Fasten outside air hood assembly to the structure with correctly. screws. Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 15: Chimney And Termination Requirements

    16.5 ft (4.04 m) min. height/single offset-return 44 in. 20 ft. (5.03 m) min. height/double offset-return (1118 mm) 90 ft (27.43 m) max. height Effective Height Figure 4.1 Chimney Requirements Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 16: Offsets/Returns

    1588 33 3/4 67 3/4 1721 36 3/4 1854 39 3/4 1010 78 1/8 1984 41 1/8 1045 82 3/8 2092 45 3/4 1162 88 1/2 2248 48 1/8 1222 92 3/4 2356 51 3/4 1314 98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 17: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 18: Chimney Installation

    Attic shield movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 19: Assemble Chimney Sections

    • Secure chimney returns with hanger straps provided; fasten to studs or joists. • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 20: Secure Offset/Return

    (use 600° F sealant). CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor. • Chase construction requires ceiling firestops at each floor or every 10 ft. (3.05 m) of clear space. • The ceiling firestop slows spread of fire and reduces cold air infiltration. • Install a ceiling firestop whenever chimney penetrates ceiling/floor. • Mark and cut an opening in ceiling as shown in Figure 5.4. • Frame the opening with the same size lumber used in the ceiling joists. • Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 21: Install Attic Insulation Shield

    90° aware of the height and unsupported chimney length and taped limitations given under Section 4. Insulation Insulation Check each section by pulling up slightly from the top to ensure proper engagement before installing the suc- 13 in. ceeding sections. If they have been connected correct- Ceiling Firestop Pipe (330 mm) ly, they will not disengage when tested. Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 22: Roof Penetration

    • Slope the chase top downward away from the Chase opening. WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. .018 (26 ga) min. Galvanized • Caulk all seams to prevent leaks. Chase Top Figure 5.9 Chase Top Construction Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 23: Termination Cap Requirements

    Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.10 Installing a TR11 Round Termination Cap Figure 5.12 Installing an ST1175 Square Termination Cap Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...
  • Page 24 1-1/2 in. (38 mm) Figure 5.13 Installing a TCT1175 Terra Cotta Cap Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.14 Installing a DTO134/DTO146/DTS134/DTS146 Cap Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 25: Shrouds

    (SHROUD) 14 1/2 in. (368 mm) Collar Shroud Shroud Flue 3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 26: Mailbox Style Shroud

    Base Dimension Min. Base Dims. 34 x 34 Min. Opening Width 864 x 864 Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 27: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 28: Hearth Extension, Building And Finishing

    62 in. (1575 mm) minimum 56 in. (1422 mm) minimum 16 in. (406 mm) minimum from fireplace 8 in. (203 mm) minimum from fireplace opening Figure 7.3 Hearth Extension Dimensions Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 29: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening

    Figure 7.4 Hearth Extension Construction Noncombustible HX4 or Framing Material equivalent Figure 7.6 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 30: Raised Hearth Extension And Raised Fireplace

    NOT extend above this level. Finished 30 in. Min. Floor Hearth Extension Micore Noncombustible Material Protective Metal Hearth Strip Figure 7.9 Flush Hearth Extension Side View Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 31: Non-Combustible Sealant Material

    [1016 mm] [1016 mm] BRICK FRONT FRONT 12 in. 12 in. [305 mm] [305 mm] Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 32: Fireplace Setup

    Repack beyond 4 in. (102 mm) insulation from fireplace side. knockout 4 in. (102 mm) Figure 8.1 Gas Line Installation Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 33: Reference Materials

    11 in. (527 mm) DTS146 Tall Square Decorative Cap (279 mm) LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) Outside Diameter LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m) 13 in. Decorative Shroud - 26 in. x 26 in. (660 mm x 660 (330 mm) LDS-BV Field Constructed Shrouds (See “Woodburning SL11 Chimney Stabilizer Termination Cap”) CT-11A Adapter-May be used with the following caps CT-Series DT-Series Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...
  • Page 34 (330 mm) CB576 Chimney Joint Band 28 in. 39-7/8 in. 10 3/4 in. (711 mm) (1013 mm) RF571 Roof Flashing 26 in. TR-TVK - Top Vent Kit CT11-A Adapter Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...
  • Page 35 ST1175 - Square Termination Cap DTS134 21.18 DTS146 20 in. 21.18 (508 mm) 1168 17 in. (432 mm) 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) TCT1175 - Terra Cotta Cap Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

  • Page 36: Optional Components

    15.5 42 in. LDS-BV (1067 mm) (SIDE OF FIREPLACE) AK14/AK18 DM1036 Bi-fold Glass Doors, DM1000 End Panel Outside Air Kit ((requires 2 DM1036 doors, 1 DM1000 End Panel) Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13...

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