Changing The Glass Fiber Yarn Filling Of The Main Silencer; Removing The Trim; Mounting The Trim - KTM 450 Rally Replica Owner's Manual

SERVICE WORK ON THE CHASSIS

Changing the glass fiber yarn filling of the main silencer

9.20
Warning
Danger of burns The exhaust system gets very hot when the vehicle is driven.
–
Allow the exhaust system to cool down. Do not touch hot components.
Info
Over a period, the fibers of the insulating material vanish into the air, and the silencer "burns out".
Not only is the noise level higher, the performance characteristic changes.

Removing the trim

9.21

Mounting the trim

9.22
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Remove the main silencer. (
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Drill out all rivets on the main silencer and remove the steel bands. Carefully ham-
mer the rivets inward.
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Remove locking cap
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Pull the glass fiber yarn filling
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Clean the parts that are to be reinstalled.
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Wind adhesive tape around the end of the inner tube.
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Mount the new glass fiber yarn filling on the inner tube.
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Remove the adhesive tape from the inner tube.
401201-10
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Slide the outer tube over the glass fiber yarn filling.
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Insert the locking cap into the outer tube.
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Position the steel bands and mount the rivets.
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Install the main silencer. (
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Detach the plug-in connectors on the turn signal cables.
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Open quick releases
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Remove the trim toward the front.
601352-10
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Attach the trim to guides
Info
When positioning the trim, exercise caution with counterpieces
quick releases to ensure that you do not damage the trim.
601353-10
x
p. 45)
and outer tube .
 
from inner tube

p. 45)
.

.

.

of the

46