Napoleon GD34-1NT Installation And Operating Instructions Manual
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Napoleon GD34-1NT Installation And Operating Instructions Manual

Napoleon GD34-1NT Installation And Operating Instructions Manual

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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22 ● ANSI Z21.50 FOR VENTED GAS FIREPLACES.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed as an OEM
installation in manufactured home (USA only) or
mobile home and must be installed in accordance
with the manufacturer's instructions and the
Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, in the United
States or the Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH, in Canada.
This appliance is only for use with the type(s) of
gas indicated on the rating plate. A conversion kit
is supplied with the appliance.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
BGD34-1NT
NATURAL GAS MODEL
PROPANE GAS MODEL
WARNING
!
GD34-1NT
GD34-1PT
BGD34-1PT
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
1.28A
1
W415-0663 / C / 03.17.11

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  • Page 1: Safety Information

    NEVER ALLOW CHILDREN TO TOUCH GLASS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com $10.00...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS 2.1.1 BGD34-1 DIMENSIONS 2.1.2 GD34-1 DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATION SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION VENT TERMINAL CLEARANCES VENTING APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION...

  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW See the section “MINIMUM ENCLOSURE CLEARANCES” for drywall (or other combustible material). See the section “MINIMUM MANTEL CLEARANCES”. See the section “VENTING” and “INSTALLATION”. See the section “FRAMING”. See the section “FRAMING”. Side Wall See the section “RATING PLATE INFORMATION”.

  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...

  • Page 5: Dimensions

    DIMENSIONS 2.1.1 BGD34-1 DIMENSIONS ELECTRICAL INLET LEFT SIDE 33" 17" 29" 15" 4" DIA. " 7" DIA. " 11" INLET 13" " " " " 2.1.2 GD34-1 DIMENSIONS ELECTRICAL INLET LEFT SIDE 33" 17" 29" 15" 4" DIA. " 7" DIA. "...

  • Page 6: General Instructions

    GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”...

  • Page 7: General Information

    GENERAL INFORMATION FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! GD34 RATES AND EFFICIENCIES BGD34 RATES AND EFFICIENCIES Altitude (FT) 0-4,500 0-4,500 0-4,500 0-4,500 Max. Input (BTU/HR) 22,000 22,000 15,000 15,000 Max. Output (BTU/HR) 18,040 18,040 11,700...

  • Page 8: Rating Plate Information

    GD34-1 WOLF STEEL LTD. SERIAL NUMBER/NO. DE SERIE: W385-0393 / D 24 NAPOLEON ROAD, BARRIE, ON, L4M 4Y4 CANADA 4Y4 CANA 4Y4 CAN For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

  • Page 9: Venting Lengths And Components

    VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

  • Page 10: Typical Vent Installation

    TYPICAL VENT INSTALLATION GD34-1 24" 16" MINIMUM MAXIMUM 24" MINIMUM 53 5/8" MINIMUM PLUS RISE* 29 5/8" 40 FT MAXIMUM 3 FT MINIMUM BGD34-1 24" MAXIMUM 29 5/8" 10" MINIMUM 39 5/8" MINIMUM PLUS RISE* 29 5/8" * See "VENTING" section W415-0663 / C / 03.17.11...

  • Page 11: Special Vent Installations

    SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’. 12"...

  • Page 12: Vent Terminal Clearances

    VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS ††* = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” 9” Clearance to windows or doors that open. Δ Δ 12” * 12”...

  • Page 13: Venting Application Flow Chart

    VENTING APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +...

  • Page 14: Horizontal Termination

    HORIZONTAL TERMINATION ) < (V Simple venting confi guration (only one 90° elbow) BGD34-1 REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H GD34-1 See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL...
  • Page 15 ) > (V See graph to determine the required vertical rise V for the required horizontal run H Simple venting confi guration (only one 90º elbow) BGD34 GD34 REQUIRED REQUIRED VERTICAL VERTICAL RISE IN RISE IN INCHES V INCHES V 24”...

  • Page 16: Vertical Termination

    VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring one or more 90°...
  • Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90°...

  • Page 18: Installation

    4.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC.

  • Page 19: Horizontal Installation

    4.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal VENT location, cut and frame a hole in the exterior wall as...

  • Page 20: Using Flexible Vent Components

    USING FLEXIBLE VENT COMPONENTS WARNING DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS. KEEP IT PULLED TIGHT. SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE.

  • Page 21: Vertical Air Terminal Installation

    4.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

  • Page 22: Appliance Vent Connection

    4.2.3 APPLIANCE VENT CONNECTION Install the inner fl ex pipe to the appliance. Secure with 3 screws #8 X 1/2” and fl at washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS Install the outer fl...

  • Page 23: Extended Horizontal And Corner Terminal Installation

    4.3.2 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATIONS" section. AIR TERMINAL TELESCOPIC Continue adding components alternating inner rigid pipe and outer rigid pipe. Ensure SLEEVE that all inner rigid pipe and elbows have sufficient vent spacers attached and each component is sealed and securely fastened to the one prior.

  • Page 24: Gas Installation

    GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 25: Hard Wire Installation

    HARD WIRE INSTALLATION IT IS NECESSARY TO HARD WIRE THIS APPLIANCE. WIRE NUTS Permanently framing the appliance within an enclosure, requires CABLE CONNECTOR the appliance junction box to be hardwired. This appliance must be electrically connected and grounded in accordance with local codes.

  • Page 26: Framing

    5.0 FRAMING GD34-1 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.

  • Page 27: Minimum Framing Dimensions

    5.1.1 MINIMUM FRAMING DIMENSIONS WARNING WARNING FINISHING MUST BE DONE USING A DO NOT BUILD INTO THIS AREA - IT MUST BE NON-COMBUSTIBLE MATERIAL PLACED FLUSH LEFT CLEAR TO PROVIDE ADEQUATE WITH THE FRONT FACE OF THE UNIT AND CLEARANCE FOR THE VENT. IN THIS 14 1/2” EXTENDING FROM THE TOP OF THE UNIT WIDE AREA CENTRED ALONG THE FRONT OF SUCH AS CEMENT BOARD, CERAMIC TILE,...

  • Page 28: Bgd34 Framing

    BGD34 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.

  • Page 29: Minimum Framing Dimensions

    5.2.1 MINIMUM FRAMING DIMENSIONS WARNING DO NOT BUILD INTO THIS AREA - IT MUST BE LEFT CLEAR TO PROVIDE ADEQUATE CLEARANCE FOR THE VENT. IN THIS 14 1/2” WIDE AREA CENTRED ALONG THE FRONT OF THE FIREPLACE, NO COMBUSTIBLES ARE ALLOWED. ENCLOSURE ”...

  • Page 30: Minimum Clearance To Combustible Enclosures

    MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES BGD34-1 GD34-1 COMBUSTIBLE NON-COMBUSTIBLE COMBUSTIBLE NON-COMBUSTIBLE BRICK BRICK 0” IF 0” IF NON-COMBUSTIBLE 2” 2” NON-COMBUSTIBLE 6” 6” FINISHING IS USED FINISHING IS USED SUCH AS BRICK SUCH AS BRICK ” AND STONE. AND STONE. 1”...

  • Page 31: Minimum Mantel Clearances

    MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED.

  • Page 32: Finishing

    6.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS.

  • Page 33: Log Placement

    THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE. 76.1A logs and glowing embers exclusive to Napoleon, provide a unique and realistic glowing effect that is PHAZER different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect.

  • Page 34: Glowing Embers

    GD34-1 Place the charcoal piece (log #5) onto the pins on the Place log #1 onto the burner, centering it on the log left side of the burner. support and pushing it as close to the rear wall of the fi...

  • Page 35: Charcoal Embers

    CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner. 32.1 LOUVRE INSTALLATION CLIPS...

  • Page 36: Optional Blower Installation

    7.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
  • Page 37 Attach the connectors from the black and white wires to the thermal switch and secure the thermal switch bracket to the bottom left of the unit using the screws provided. Ensure that the thermal switch touches the firebox wall. Attach the connectors from the black and red wires to the blower.

  • Page 38: Operation

    8.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 39: Adjustment

    9.0 ADJUSTMENT PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise PILOT direction to reduce the gas fl ow. BURNER THERMOPILE Inlet pressure can be checked by turning screw (A) THERMOCOUPLE counter-clockwise until loosened and then placing pressure gauge tubing over the test point.

  • Page 40: Flame Characteristics

    FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustrations provided. If any fl ames 3/8” - 1/2” appear abnormal call a service person. FLAME MUST ENVELOPE UPPER 3/8"...

  • Page 41: Maintenance

    10.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

  • Page 42: Door Glass Replacement

    10.3 DOOR GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION.

  • Page 43: Replacements

    PROPANE GAS PILOT ASSEMBLY W010-0801 W010-0801 NATURAL GAS PILOT ASSEMBLY W455-0070 W455-0070 NATURAL GAS PILOT INJECTOR W455-0068 W455-0068 PROPANE GAS PILOT INJECTOR W385-0334 W385-0334 NAPOLEON LOGO W750-0112 W750-0112 20FT OF WIRE GL-638 GL-638 LOG SET W361-0016 W361-0016 GLOWING EMBERS W135-0177 W135-0177...
  • Page 44 COMPONENTS REF NO. BGD34-1 GD34-1 DESCRIPTION W725-0035 W725-0035 NATURAL GAS VALVE W725-0043 W725-0043 PROPANE GAS VALVE W010-0695 W010-0595 BURNER W550-0001 ------------ CHARCOAL EMBERS W500-0208 W500-0208 RESTRICTOR PLATE ------------ W135-0082 LOG #5 ------------ W135-0182 LOG #6 FLEXIBLE VENT KITS REF NO. PART NO.
  • Page 45 COMMON ACCESSORIES REF NO. PART NO. DESCRIPTION W175-0001 4" COUPLER W175-0013 7" COUPLER L334K LOUVRE KIT - UPPER & LOWER - BLACK L334PB LOUVRE KIT - POLISHED BRASS L334SS LOUVRE KIT - BRUSHED STAINLESS STEEL W500-0096 FIRESTOP SPACER GD-301 HEAT GUARD W10-0370 WALL SUPPORT ASSEMBLY W175-0053...
  • Page 46 W415-0663 / C / 03.17.11...

  • Page 47: Trouble Shooting

    12.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 48 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner. Check if pilot can be lit by a match. Check that the wire is connected to the push button igniter. Check if the push button igniter needs tightening. Replace the wire if the wire insulation is broken or frayed.

  • Page 49: Warranty

    All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®...

  • Page 50: Service History

    14.0 SERVICE HISTORY 43.1 W415-0663 / C / 03.17.11...
  • Page 51 15.0 NOTES 44.1 W415-0663 / C / 03.17.11...
  • Page 52 44.1 W415-0663 / C / 03.17.11...

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