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Chapter 2: How to Open Roomba / Replace Frame
Roomba Discovery 4XXX & 4XX Servicing and
Repair Guide
Chapter 2: How to Open Roomba / Replace Frame
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Summary of Contents for iRobot Roomba Discovery 4 Series

  • Page 1 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame Roomba Discovery 4XXX & 4XX Servicing and Repair Guide Chapter 2: How to Open Roomba / Replace Frame...
  • Page 2: Front Unit

    Please note that if your Roomba is under warranty, servicing the robot will void the warranty. For robots under warranty, please consult the warranty policy of the distributor where purchased, and/or contact iRobot’s customer service. Front Unit Removal and Assembly of the Front Bumper...
  • Page 3 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 2- Push with both thumbs Point (A) Point (B) at points (A) and (B) in order to take the front bumper out of its sockets. 3- Take a pair of pliers and remove the connector from the front bumper (if needed)
  • Page 4 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame Assembly Phase 1- Reconnect the connector for the front bumper with pliers or fingers. 2- Align the bumper at points (A), Point (C) (B) and (C) and push on the bumper with both hands in Point (B) order to insert the bumper into...
  • Page 5: Cover Unit

    www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 3- Rescrew Screws A Cover Unit Removal and Assembly of the Cover Removal Phase 1- Unscrew the screws (A) Screws (A)
  • Page 6 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 2- Push with both thumbs Point (A) Point (B) at points (A) and (B) in order to take the front bumper out of its sockets. 3- To replace the top cover you may want to remove the front bumper, though this may not be necessary.
  • Page 7 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 4- Unscrew the screws (B) Screws (B) 5- Unscrew the screws (C) Note: The middle screw Screws (C) is not present on all Roomba’s.
  • Page 8 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 6- Unscrew the screws (D) Screws (D) 7- Unscrew the screws (E) Screws (E)
  • Page 9 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 8- Remove particle bin. Turn Roomba over and pull on the front cover. 9- If needed disconnect the connector for Roomba’s front cover.
  • Page 10 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame Assembly Phase 1- Reconnect to the motherboard the connector for the cover. Align Roomba’s cover and press on the cover to fit it properly. Make sure the sides of the cover are fully inserted, and that the top cover matches up flush with the robot’s frame.
  • Page 11 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 3- Align the bumper at points (A), Point (C) (B) and (C) and push on the bumper with both hands in Point (B) order to insert the bumper into position. Point (A) 4- Reinsert the screws (B) Screws (B)
  • Page 12 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 5- Reinsert the screws (C) Screws (C) Note: The middle screw is not present on all Roomba’s. 6- Reinsert the screws (D) Screws (D)
  • Page 13 www.RobotShop.com Chapter 2: How to Open Roomba / Replace Frame 7- Reinsert the screws (E) Screws (E) 8- Reinsert the screws (A). Reattach the dustbin, and Screws (A) you have now fully reassembled your Roomba.