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Slant/Fin Victory II VHS-30EP Installation And Operating Instructions Manual

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Download this manual See also: User's Information Manual, Installation Instructions and Operating Manual
V
ICTORY
HOT WATER MODELS VHS-30 THROUGH VHS-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Models with Intermittent Pilot System - Spark Ignition

INSTALLATION AND OPERATING INSTRUCTIONS

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . .2
Boiler Location and Foundation . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Boiler Room Air Supply and Ventilation . . . . . . . . . . . . . . .4
Flue Gas Venting Requirements . . . . . . . . . . . . . . . . . . . . . . .4
Venting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Flue Length Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting System Regular Inspection . . . . . . . . . . . . . . . . . . . .14
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Boiler Water Temperature Control . . . . . . . . . . . . . . . . . . .19-23
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . . . .26
Filling and Venting Water Systems . . . . . . . . . . . . . . . . . .27
Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Operating Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . .32
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Heating Contractor
Address
Phone Number
II
This manual must be left with owner and
™
should be hung on or adjacent to the boiler
for reference.
READ ALL OF THE FOLLOWING WARNINGS
AND STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
SEE "WARNING" ON PAGE 3 FOR LIQUEFIED
PETROLEUM (L.P.) PROPANE GAS-FIRED BOILERS
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1-
latest edition. The installation must also conform to the addi-
tional requirements in this Slant/Fin Instruction Book.
In addition where required by the authority having jurisdic-
tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1.
This boiler, gas piping and accessories must be installed,
connected, serviced and repaired by a trained, experienced
service technician, familiar with all precautions required for
gas-fired equipment and licensed or otherwise qualified, in
compliance with the authority having jurisdiction.
The venting system of this boiler is under positive pressure
when it is connected to the outdoors with 3" diameter pipe.
Leakage from this system can be hazardous and if not avoid-
ed can result in death or serious injury. In addition to the rec-
ommendations within this manual and the User's Information
Manual, the venting system, from the blower to the outdoor
discharge, must be carefully checked annually by a qualified
service agency.
Boiler Model Number
Boiler Serial Number
Installation Date
Publication No. VHS-41 Rev.B
IMPORTANT
WARNING
WARNING
WARNING
Part No. 44-0849
Printed 1013

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Summary of Contents for Slant/Fin Victory II VHS-30EP

  • Page 1: Table Of Contents

    Category I Venting: tional requirements in this Slant/Fin Instruction Book. Installation ........10 Vent Connector Material .

  • Page 2: Dimensions, Rating And Orifice Sizes

    ICTORY VHS Models Figure 1. Views - Dimensions - Data LEFT END VIEW FRONT VIEW RIGHT END VIEW NOTE: Height dimensions increase by 1 ⁄ " and depth increases to 22 ⁄ " when combustible floor kit is used. Figure 2. Base Assembly Victory II - VHS Boiler Approx.

  • Page 3: Installation Requirements

    A. Minimum clearances to the exterior surfaces of the boiler latest edition. shall be as follows: MINIMUM ALCOVE AND CLOSET CLEARANCE This installation must also conform to the additional require- For Combustible Recommended ments in this Slant/Fin Instruction Book. Surface Construction for Service Front 6" 18"...

  • Page 4: Boiler Room Air Supply And Ventilation

    ICTORY VHS Models BOILER ROOM AIR SUPPLY AND VENTILATION FLUE GAS VENTING REQUIREMENTS An ample supply of air is required for combustion and venti- The Victory II series boiler is a high efficiency, mechanically lation. When buildings are insulated, caulked and weather- induced draft boiler and, therefore, requires different venting stripped, now or later on, direct openings to outside may be arrangements than natural draft, lower efficiency boilers.

  • Page 5: Category Ii And Iii Venting

    Heat-Fab Part Numbers for various items of vent system are For both, horizontal and vertical venting, the following points listed in Slant/Fin Part List, Publication No. VHS-10PL. MUST be followed: A. All Victory II boilers are equipped with a built-in condensation B) When joining the various components of the above drain and trap.
  • Page 6 ICTORY VHS Models Heat-Fab Saf-T Vent System Max. Equivalent Length (Ft.) Equivalent 0 to 5500 to 7000 to Length of Boiler 5500 Ft. 7000 Ft. 10,000 Ft. each 90° Minimum Model No. Altitudes Altitudes Altitudes Elbow, Ft. Length, Ft. VHS-30, 60, 90 and 120 VHS-150...
  • Page 7 ICTORY VHS Models “VICTORY II HORIZONTAL VENTING” All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5) Figure 5. * Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulated to.
  • Page 8 ICTORY VHS Models Figure 7.
  • Page 9 ICTORY VHS Models Figure 8.

  • Page 10: Category I Venting

    Part 12, Part 13 and Appendix G. For a masonry vitreous tile-lined chimney which is not exposed to the outdoors, use Table 1 in this Slant/Fin manual for venting requirements. DO NOT install this sys- tem into an unlined masonry chimney.
  • Page 11 ICTORY VHS Models Natural Draft Chimney and Type “B” Venting Tables Table 1. Masonry Vitreous Tile-Lined Chimney (not metal lined) Chimneys not exposed to the outdoors below the roof line. (5" dia. vent adapter must be used) Additional National Fuel Gas Code Boiler Gas Appliance Reference Table No.*...
  • Page 12 ICTORY VHS Models Figure 9.
  • Page 13 ICTORY VHS Models Figure 10.

  • Page 14: Venting System Regular Inspection

    ICTORY VHS Models VENTING SYSTEM REGULAR INSPECTION Gas Flow In piping -- cu. ft. per hr. Length A. Inspect the system regularly for condensation, corrosion Iron Pipe Size (IPS) — inches of pipe and/or physical damage. A qualified professional should ser- in Feet vice the boiler annually and include such an inspection at that time.
  • Page 15 ICTORY VHS Models 5. Indirect External Water Heater If system includes indirect water heater, the indirect signal must be separated from heating zones(s) system. See figure 14 and 15. Follow steps below: a. Connect end switch of the indirect water heater relay to I1 and I2 of the boiler temperature control.
  • Page 16 ICTORY VHS Models Figure 12. Figure 13. Multizoning of VHS boilers zone valve system using V8043E/F zone valves...
  • Page 17 ICTORY VHS Models Figure 14. Figure 15.
  • Page 18 ICTORY VHS Models Figure 16. Figure 17. Piping Arrangement...

  • Page 19: Boiler Water Temperature Control

    ICTORY VHS Models BOILERS EQUIPPED WITH HYDROSTAT CONTROL SETTING THE CONTROL NOTE: Settings can be checked using the TEST/SETTINGS Button. SETTING THE HIGH LIMIT The high limit is factory set at 190°F. To adjust, turn the HI TEMP Dial until the desired setting is displayed.
  • Page 20 ICTORY VHS Models OPTIONAL FEATURES NOTE: The Program Mode – Pro – is accessed by turning the LO TEMP dial to a position just above OFF. THERMAL PRE-PURGE Thermal Pre-Purge is designed to maximize boiler efficiency. When activated, the control will supply latent heat that may remain in the boiler from a previous run cycle to the next heating zone that calls.
  • Page 21 ICTORY VHS Models OPTIONAL FEATURES Continued CIRCULATOR ACTIVATION OPTIONS When in the default mode, the HydroStat activates the circulator (C1/C2 contacts) on calls to T/TV. The control can be pro- grammed to activate the circulator on calls to I1/I2 in place of, or in addition to, calls to T/TV. To change how the Circulator is activated 1.
  • Page 22 ICTORY VHS Models OPTIONAL FEATURES Continued RESTORE FACTORY DEFAULT SETTINGS To restore all features to the factory default settings (see following chart for default settings) 1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro 2.
  • Page 23 ICTORY VHS Models SYSTEM START-UP HOW THERMAL TARGETING WORKS At initial start up, with the Economy Feature active, the control Thermal Targeting technology analyzes thermostat activity and establishes a 145°F target temperature. To test the high limit continually evaluate how much heat the house requires. When shut-off function, the Economy Dial must be turned to OFF.
  • Page 24 ICTORY VHS Models WATER PIPING Always follow good piping practices. Observe minimum 1" clearance to combustibles around all uninsulated hot water pipes or when openings around pipes are not protected by non-combustible materials.On a hot water boiler installed above radiation level, the boiler must be provided with a low water cutoff device at the time of installation by the installer.
  • Page 25 ICTORY VHS Models Figure 19. Zoning with zone valves, optional indirect DHW tank...

  • Page 26: Water Piping

    ICTORY VHS Models 1. Supply and Return information on the characteristics, mixing proportions, etc. For tapping sizes see dimensions on page 2. Shut-off of glycol in heating systems is given in Technical Topics valves are recommended. No. 2A, available from the Hydronics Institute, 34 Russo 2.

  • Page 27: Initial Start

    1050 Btu/cu. ft. x 20 4. The higher heating value* of gas varies substantially for differ- ent localities. Consult with Slant/Fin’s Technical Service Dept. for re-orificing procedures if any of the following apply: a. Boiler (burner) is overfiring. CAUTION! National Fuel Gas Code (ANSI Z223.1-latest edition) does NOT...

  • Page 28: Safety Check

    ICTORY VHS Models Gas Rate Table C. Main Burner Ignition Checkout and Pilot Adjustment 1. The pilot flame must not smother or snuff out when Boiler rated input in Cubic Feet Gas Consumption tested as follows: cu. ft./hr. of 1000 Btu/cu. ft. 1000 Btu/cu.

  • Page 29: Care And Maintenance

    ICTORY VHS Models WARNING: If any of the above controls fail to operate properly, they must be replaced. 4. Checking for Gas Leaks Using soap solution, check for gas leaks from meter to burner, including gas valve, gas piping, manifold and pilot burner.
  • Page 30 ICTORY VHS Models C. Piping Check the following: 1. Water piping and accessories for leaks. Slightest leaks should be corrected. 2. System to be full of water and pressure to remain stable at correct setting on gauge. 3. Air-control system. Noise and air binding in radia- tion should not occur.

  • Page 31: Sequence Of Operations

    ICTORY VHS Models Victory II Boiler Sequence of Operations THERMOSTAT CALLS FOR HEAT CIRCULATOR ON BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING? INDUCER (AIR BLOWER) ON CIRCULATOR AIR PROVING SWITCH CONTINUES TO PROVED CLOSED? IGNITION SPARK STARTS AND PILOT VALVE OPERATOR OPENS NATURAL GAS-S8600F PROPANE GAS-S8600H...

  • Page 32: General Troubleshooting Guide

    ICTORY VHS Models General Troubleshooting Guide For Service people BURNERS FAIL TO OPERATE CAUSE REMEDY 1. Gas supply valve shut off 1. Open gas valve 2. No power, main electric switch open 2. Close switch 3. No power, blown or defective line fuse 3.
  • Page 33 All other controls and parts should be identified publication number VHS-11PL Victory II replacement by and ordered from Slant/Fin. Relief/Safety valves must parts for part numbers. Whenever possible refer to the be ASME rated for the pressure and gross output of the boiler.

  • Page 34: Appendix A And B

    ICTORY VHS Models APPENDIX A APPENDIX B Vent System Location and Condensation Removal of Existing Boiler From Drain Requirements Common Vent System 1. The venting system shall terminate at least 3 feet a. Seal any unused openings in the common venting above any forced air inlet located within 10 feet.
  • Page 35 ICTORY VHS Models...
  • Page 36 ©Slant/Fin Corp. 2013. Printed in the U.S.A.1013. Publication No. VHS-41. P/N 44-0849 SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 FAX: (516) 484-5921 • Canada: Slant/Fin , Mississauga, Ontario LTD/LTEE www.slantfin.com...

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