Checking The Starter Clutch; Checking The Oil Strainer; Installing The Starter Clutch - Yamaha 2009 XP500Y TMAX Service Manual

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EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch rollers "1"
Damage/wear → Replace.
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear → Replace the
defective part(s).
3. Check:
• Starter clutch gear contacting surfaces
Damage/pitting/wear → Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
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a. Install the starter clutch gear "1" onto the
starter clutch "2" and hold the starter clutch.
b. When turning the starter clutch gear counter-
clockwise "A", the starter clutch and the start-
er clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
GENERATOR AND STARTER CLUTCH
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c. When turning the starter clutch gear clock-
wise "B", it should turn freely, otherwise the
starter clutch is faulty and must be replaced.
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EAS24990

CHECKING THE OIL STRAINER

1. Check:
• Oil strainer
Damage → Replace.
Contaminants → Clean with solvent.
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch
• Starter clutch bolts "1"
Starter clutch bolt
30 Nm (3.0 m·kg, 22 ft·lb)
LOCTITE®
TIP
• While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
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