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Mitsubishi VS-60609 Service Manual

Mitsubishi electronics projector user manual.

 
MITSUBISHI ELECTRIC
VZ9
MODELS
VS-45609
VS-50609
VS-55609
VS-60609
CAUTION:
Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and
"PRODUCT SAFETY NOTICE" contained in this manual.
• Power Input
: AC 120V, 60Hz
• Power
: 200W
Consumption
• Frequency
: VHF 54 ~ 470MHz
Range
UHF 470 ~ 806MHz
• Antenna Input
: VHF/UHF 75Ω unbalanced
Single axis input
• CRT Size
: 7"
• High Voltage
: 32.0kV (at 0A)
• Speaker
: [VZ9]
4" round type, full range 2 pcs.
(8Ω 10W)
[VZ9+]
5" round type, full range 2 pcs.
(8Ω 10W)
• Weight
: [VS-45609] 176 lbs
[VS-50609] 198 lbs
[VS-55609] 229 lbs
[VS-60609] 259 lbs
[VS-60719] 253 lbs
[VS-70709] 369 lbs
MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.
Copyright © 2001 Mitsubishi Digital Electronics America, Inc.
Service
Manual
PROJECTION TELEVISION
VZ9 / VZ9+ CHASSIS
-
SPECIFICATIONS
• Weight and dimensions shown are approximate.
• Design specifications are subject to change without notice.
9351 Jeronimo Road, Irvine, CA 92618-1904
All Rights Reserved
VZ9+
MODELS
VS-60719
VS-70709
• Cabinet
: [Model] (H)x(W)x(D)
Dimensions
: [VS-45609] 48"x38.4"x22.2"
: [VS-50609] 50.4"x42.8"x23.8"
: [VS-55609] 54.8"x46.4"x23.7"
: [VS-60609] 60.8"x50.6"x29"
: [VS-60719] 60.8"x50.6"x29"
: [VS-70709] 70.5"x58.7"x29.4"
• Input Level
: VIDEO IN JACK (RCA Type)
1.0Vp-p 75Ω unbalanced
: AUDIO IN JACK (RCA Type)
-4.7dBm 43kΩ unbalanced
: S-VIDEO IN JACK
(Y/C separate type)
Y:1.0 Vp-p C:0.286Vp-p(BURST)
75Ω unbalanced
: Component Inputs (RCA Type)
Y: 1.0Vp-p
Cr, Cb: 700mVp-p
• Output Level
: VIDEO OUT JACK (RCA Type)
1.0Vp-p 75Ω unbalanced
: AUDIO OUT JACK (RCA Type)
-4.7dBm 4.7kΩ unbalanced
2001

Summary of Contents

  • Page 1

    (8Ω 10W) • Weight : [VS-45609] 176 lbs [VS-50609] 198 lbs [VS-55609] 229 lbs [VS-60609] 259 lbs [VS-60719] 253 lbs [VS-70709] 369 lbs MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC. 9351 Jeronimo Road, Irvine, CA 92618-1904 Copyright © 2001 Mitsubishi Digital Electronics America, Inc.

  • Page 3: Table Of Contents

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 INTRODUCTION ... 5 PRODUCT SAFETY NOTICE ... 5 SAFETY PRECAUTIONS ... 6 DISASSEMBLY ... 7 Front Cabinet Components ... 7 Rear Cabinet Components ... 8 SERVICING THE LENTICULAR LENS AND FRESNEL SCREEN ... 9 Removal of the Lenticular Screen and Fresnel Lens ...

  • Page 4: Table Of Contents

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CHIP PARTS REPLACEMENT ... 40 REPLACEMENT PARTS ... 41 Parts Ordering ... 41 Critical and Warranty Parts Designation ... 41 Parts Tolerance Codes ... 41 Model Abbreviations ... 41 Quick Reference List ...

  • Page 5: Models: Vs-45609 / Vs-50609 / Vs-55609 / Vs-60609 / Vs-60719 / Vs, Introduction

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 This service manual provides service instructions for PTV Models VS-45609, VS-50609, VS-55609 and VS-60609 which use the VZ9 chassis, and PTV Model VS-60719 and VS-70709 which use the VZ9+ chassis. Service personnel should read this manual thoroughly before servicing these chassis.

  • Page 6: Safety Precautions

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 NOTICE: Observe all cautions and safety related notes located inside the receiver cabinet and on the receiver chassis. WARNING: Operation of this receiver outside the cabinet or with the cover removed presents a shock hazard from the receiver's power supplies.

  • Page 7: Disassembly

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CABINET DISASSEMBLY (FRONT VIEW) *Refer to PARTS LIST for Part Numbers 1.Front Cabinet Disassembly 1. Remove the Speaker Grille by pulling forward. 2. Remove the Front-Board by removing 4 screws "a".

  • Page 8

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CABINET DISASSEMBLY (REAR VIEW) 2. Rear Cabinet Disassembly 1. Remove the Back Board by removing 8 screws "a" and 4 screws “b”. 2. Remove the Rear Board-1 by removing 4 screws "c".

  • Page 9: Removal Of The Lenticular Screen And Fresnel Lens

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS 1. Removal of the Lenticular Screen and Fresnel Lens CAUTION: Wear gloves when handling the Lenticular Screen and the Fresnel Lens.

  • Page 10: Installation Of The Lenticular Screen And Fresnel Lens

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 2. Installation of the Lenticular Screen and Fresnel Lens Note: Store the Lenticular Screen and Fresnel Lens in a cool dry place. High humidity may deform the Lenticular Screen and Fresnel Lens.

  • Page 11: Vs-70709 Cabinet Separation Procedure

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CABINET SEPARATION PROCEDURE (VS-70709) Model VS-70709 cabinets are assembled in two pieces. These two pieces may be separated to allow easier delivery and setup. Note: The Guide Pins under the cabinet top may break if mishandled. Keep the cabinet top straight when remov- ing and installing.

  • Page 12

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 SERVICING THE DIAMONDSHIELD™ 1. DiamondShield™ Removal Procedure The location of the DiamondShield the appropriate disassembly procedure given below. Note: Wear gloves when handling the DiamondShield™ to prevent finger prints.

  • Page 13: Servicing Pcbs, Chassis Removal & Pcb Locations, Major Parts Locations

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 Chassis Removal and PCB Locations Major Parts Locations SERVICING PCBs Chassis Removal 1) Remove 3 screws “a” from the Main Chassis. 2) Raise the two chassis locks on the inner sides of the Lightbox Assembly and slide the chassis towards the rear.

  • Page 14: Crt Replacement, Crt Removal

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 1. Removal of the CRT Caution! High voltage should be completely discharged prior to CRT removal. Since The CRTs receive high voltage from the CR Block, discharge by shorting the open end of the respective high voltage cable to chassis ground.

  • Page 15

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 2. Installation of the CRT Note: The replacement CRT is supplied as an assembly comprised of the CRT and the Inner Lens with the space between them filled with ethylene glycol. Care should be taken during handling and installation to prevent shock from disrupting the seal or alignment between the CRT and Inner Lens.

  • Page 16

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 2. Install the Deflection Yoke on the CRT neck. [Figure 5-7] 3. Install the Lens that was removed in steps 5 and 6 of Removal Of The CRT. [ Figures 5-1 and 5-2 ] a) Position the Lens so that the Label faces the direction shown in Figure 5-8.

  • Page 17: Electrical Adjustments, Equipment

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 ELECTRICAL ADJUSTMENTS Note: Perform only the adjustments required. Do not attempt an alignment if proper equipment is not available. 1. Test Equipment • Oscilloscope (Unless otherwise specified, use 10:1 probes) •...

  • Page 18: Initial Setup

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 3. Initial Setup 1. Option Menu Setup Follow the steps below for the initial set-up: 1. Select the "MENU" display by pressing the "MENU" button once. 2. Press the number buttons "0", "1", "7", "0" in sequence to select the "OPTION MENU" display.

  • Page 19: Led Indicator Diagnostics

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 Items in the table below are set to following after Initalization. 4. LED Indicator Diagnostics The “Power ON LED” provides an indication of the sets operation, and the possible cause of a malfunction.

  • Page 20: Circuit Adjustment Mode

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 5. Circuit Adjustment Mode Except for the following, all adjustment items must be performed using the remote hand unit. • Lens Focus • Electrostatic Focus A. Activating the Circuit Adjustment Mode 1.

  • Page 21: Convergence Adjustment Mode

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 D. Saving Adjustment Data Press “ENTER” to save adjustment data in memory. The character display turns red for approximately one second in this step. Note: If the circuit adjustment mode is terminated without pressing “ENTER”, changes in adjustment data are not saved.

  • Page 22

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 Use AUDIO button to select a Sub Function Use the VIDEO button to select an Adjustment Item. Use the ADJUST buttons to change data. E. FINE CONV (Press 4) Sub Functions This mode is used to perform Fine Raster Correction, and Fine Red and Blue Convergence Adjustments.

  • Page 23

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 Display The on-screen display changes in the Fine mode, as shown below. The display shows the vertical and horizontal data for the current Cursor Position, and the horizontal and vertical coordinates for that position.

  • Page 24: Adjustment Items List, Adjustment Procedures

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 When Replacing the EEPROM (IC701) The EEPROMs (IC701 and IC801) store the adjustment data. After replacing the EEPROM, readjust the data to the values given in the following tables. If good performance is not obtained with these values, perform the Adjustment Procedure(s) given in the Notes column.

  • Page 25

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 YUV Function Item No. Abbrev. Description PEAK Peaking Amplitude Adjust HR Function Item No. Abbrev. Description OSD Horiz. Position CONVERGENCE MODE ITEMS CONV MISC Item Abbr. Data HVOL...

  • Page 26

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CONV RED Item Abbr. Data HSTA* VSTA* SKEW TILT HLIN -270 HWID VKEY -170 VWID VLIN TBPC SDBW *HSTA & VSTA data should not exceed ±100 CONV BLUE Item Abbr.

  • Page 27

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 Location of Test Points and Adjustments Page 27...

  • Page 28: Audio Circuit

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Audio Circuit] 1. Input Level Measuring Oscilloscope Instrument TP14A, TP15A Test Point ------ Ext. Trigger Measuring 50mV/Div Range Input Signal RF Monaural 300 Hz modulation Input Terminal RF Input [Audio Circuit] 2.

  • Page 29: High Voltage Control

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [High Voltage Circuit] 3. High Voltage Control Measuring DC Voltmeter Instrument + Lead to DT #5 Test Point - Lead to DT #4 ------ Ext. Trigger Measuring -------...

  • Page 30

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Focus] 5. Electrostatic Focus Measuring -------- Instrument Test Point RQ Connector ------ Ext. Trigger Measuring ------- Range Input Signal Monoscope/Crosshatch Input Terminal Video Input CONVERGENCE MODE (MENU-0-1-5-9) COLOR...

  • Page 31: Focus Adjustments

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [CRT Circuit] 7. CRT Cutoff Measuring Oscilloscope Instrument Test Point TP6R, TP6G, TP6B Ext. Trigger ------ Measuring 50V per division/ 2 msec Range Input Signal None Input Terminal...

  • Page 32

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [CRT Circuit] 9. White Balance (Low Color Temperature) Measuring -------- Instrument Test Point -------- Ext. Trigger ------ Measuring ------- Range Input Signal Full White Raster Input Terminal Video Input SERVICE MODE Activate ……..

  • Page 33

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Video Circuit] 11. Sub Contrast Measuring DC milliammeter Instrument + DT #3 Test Point - DT #1 ------ Ext. Trigger Measuring 3 MA Range Input Signal Grayscale Video Input...

  • Page 34: Character Position

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Cb, Cr Circuit] 13. Cb, Cr Offset Measuring ----- Instrument ----- Test Point Ext. Trigger ------ Measuring ----- Range Input Signal White Raster @ 25% Input Terminal NTSC Input SERVICE MODE Activate ……..

  • Page 35

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Defl/Conv Circuits] 15. Geometry Preset Measuring ----- Instrument Test Point ----- Ext. Trigger ------ Measuring -----...

  • Page 36: Centering And Static Convergence

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Deflection Circuit] 16. Height and Vert. Linearity Measuring ----- Instrument ----- Test Point ------ Ext. Trigger Measuring ----- Range Input Signal Monoscope Video or RF Input Input Terminal SERVICE MODE Activate ……..

  • Page 37: Height And Vertical Linearity Adjustments

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Convergence Circuit] 18. Geometry Adjustment Measuring ----- Instrument ----- Test Point Ext. Trigger ------ Measuring -----...

  • Page 38

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Convergence Circuit] 19: Coarse Convergence Measuring ----- Instrument ----- Test Point Ext. Trigger ------ Measuring ----- Range Input Signal None Input Terminal Video Input Purpose: To Converge red and blue on green.

  • Page 39

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 [Convergence Circuit] 20. Fine Convergence Measuring ----- Instrument ----- Test Point Ext. Trigger ------ Measuring ----- Range Input Signal None Input Terminal Video Input CONVERGENCE MODE Activate ……..MENU-0-1-5-9 Misc.

  • Page 40: Chip Parts Replacement

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CHIP PARTS REPLACEMENT Some resistors, shorting jumpers (0 Ohm resistors), ceramic capacitors, transistors and diodes are chip parts. The following precautions should be taken when replacing these parts.

  • Page 41: Replacement Parts, Parts Ordering, Critical And Warranty Parts Designation, Parts Tolerance Codes, Model Abbreviations

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 Parts Ordering To expedite delivery of replacement parts orders, specify the following: Model Number/Serial Number Part Number and description Quantity Note: Unless complete information is supplied, delay in processing of orders will result.

  • Page 42

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 QUICK REFERENCE FOR COMMON REPLACEMENT PARTS MODEL ASSY-CRT-RED VS-45609 251C210010 VS-50609 251C210040 VS-55609 251C210070 VS-60609 251C211010 VS-60719 251C211040 VS-70709 251C211070 290P103030 290P103040 HIGH VOLTAGE / DEFLECTION COMPONENTS Q5A02...

  • Page 43

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description TUBES 251C210010 ASSY-CRT-RED 251C210020 ASSY-CRT-GREEN 251C210030 ASSY-CRT-BLUE 251C210040 ASSY-CRT-RED 251C210050 ASSY-CRT-GREEN 251C210060 ASSY-CRT-BLUE 251C210070 ASSY-CRT-RED 251C210080 ASSY-CRT-GREEN...

  • Page 44

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description D2V00 264P425010 DIODE - 1SS88 D2V01 264P486080 DIODE - RD10FB1 D2W00 264P828010 D-CHIP - DAN202U/MA142WK D2W01 264P828010...

  • Page 45

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description L6P02 325C241030 COIL-CHIP - 10MH-K L6P03 409P777080 EMI-F-CHIP - BLM21P221S L6R00 325C402020 COIL-PEAKING - 56MH-J L6R01 325C402020...

  • Page 46

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description R464 103P713000 R-CARBON - 1/4W 2.7K-J R465 103P712050 R-CARBON - 1/4W 1K-J R466 103P712050 R-CARBON - 1/4W 1K-J...

  • Page 47

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description R7A98 103C180050 R-METAL - 2W 22-J R7E00 103P711070 R-CARBON - 1/4W 220-J R7E01 103P712000 R-CARBON - 1/4W 390-J...

  • Page 48

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description C2C32 141P143030 C-CER-CHIP - B16V 0.1M-K C2C45 141P143030 C-CER-CHIP - B16V 0.1M-K C2C46 141P143030 C-CER-CHIP - B16V 0.1M-K C2C50 141P142010 C-CER-CHIP - B50V 0.01M-K...

  • Page 49

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description C322 154P329040 C-CER-CHIP - SL50V 6800P-J C3A01 154P329030 C-CER-CHIP - SL50V 5600P-J C3A02 141P142070 C-CER-CHIP - B25V 0.033M-K C3A07 141P139050 C-CER-CHIP - B25V 0.15M-K...

  • Page 50

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description C720 141P142010 C-CER-CHIP - B50V 0.01M-K C721 141P143030 C-CER-CHIP - B16V 0.1M-K C722 141P143030 C-CER-CHIP - B16V 0.1M-K...

  • Page 51

    [#] Model Legend: (1) VS-45609, (2) VS-50609, (3) VS-55609, (4) VS-60609, (5) VS-60719. (6) VS-70709 Ref # Part # Part Name & Description C948 142P020010 C-CER - B50V 220P-K C951 189P185090 C-CER - 250VAC 2200P-M C952 189P185090 C-CER - 250VAC 2200P-M...

  • Page 52

    Ref # Part # Part Name & Description 622C063030 HOLDER-SCREEN-BOT 701B394070 FRAME-SCREEN-SIDE - 55" 701B400070 FRAME-SCREEN-TOP - 55" 702A388030 CAP-CORNER-LEFT 702A388040 CAP-CORNER-RIGHT 760D627020 DIAMOND SHIELD VS-60609 & VS-60719 491P109010 SCREEN-LENTICULAR 491P110010 LENS-FRESNEL 622C060040 CLIP-SCREEN-TOP/BOT (11) 622D757050 CUSHION-CORNERS (12) 622D757060 CUSHION-CORNERS 622C063040...

  • Page 53

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 SCREEN ASSEMBLY PAGE 53...

  • Page 54: Circuitry Block Diagrams, Power Supply

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CIRCUITRY BLOCK DIAGRAMS POWER SUPPLY Page 54...

  • Page 55: Video/color Signal Path

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 VIDEO/COLOR SIGNAL PATH Page 55...

  • Page 56: Sound Circuit

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 SOUND CIRCUIT DEFLECTION & HV Page 56...

  • Page 57: Convergence Circuitry

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 PROTECT CIRCUIT CONVERGENCE CIRCUITRY Page 57...

  • Page 58

    MODELS: VS-45609 / VS-50609 / VS-55609 / VS-60609 / VS-60719 / VS-70709 CONTROL CIRCUIT Page 58...

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