Page 1: Service Manual
FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-XF60A U.S.A., Canada, Europe, Asia, Africa Original Version Chassis No. KH6-XF60A00 * Projection lens is optional. NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual.
Page 2: Table Of Contents
Contents SERVICE MANUAL ........... 1 Control Port Functions..........87 Contents ................ 2 Cleaning ..............98 Safety Instructions ............3 IC Block Diagrams ............99 Safety Precautions............3 Electrical Parts List ............ 105 Product Safety Notice ..........3 Electrical Parts Location ......... 106 Service Personnel Warning ........
Page 3: Safety Instructions
Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identi- ﬁed with the line ( ) in the schematic diagram.
Page 4: Speciﬁcations
Speciﬁcations Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 20.39" x 9.92" x 23.86" (518mm x 252mm x 606mm) (Not including adjustable feet) Net Weight 52.9 lbs (24.0 kg) Feet Adjustment 0˚ to 3.65˚ Panel Resolution LCD Panel System 1.4"...
Page 5: Safety Protections
Safety Protections This projector provides the following safety protections to operate in safety. If the abnormality occurs inside the projec- tor, it will automatically turn off by operating one of the following protection circuits. 1. Fuse The fuse is located inside of the projector. When both of FUSE PART NO.
Page 6: Lamp Cover Switches
Safety Protections 3. Lamp cover switches There are mechanical switches SW902 and SW905 inside of the projector to detect that the covers are mounted cor- rectly. When one of them detects an error (open), the projector cannot turn on. - Lamp1 cover switch (SW902) - Lamp2 cover switch (SW905) SW902 SW905...
Page 7: Temp. And Airﬂow Sensors
Safety Protections 4. Temp. and airﬂow sensors The projector provides 2 temperature sensor ICs and an airﬂow sensor. The temperature sensor ICs monitor internal temperature and external temperature (around the intake duct ) respectively. The airﬂow sensor monitors intake air- ﬂow through the airﬁlter to detect the airﬁlter clogged.
Page 8: Air Filter Replacement
Air Filter Replacement Air ﬁlters prevent dust from accumulating on the surface of the optical elements inside the projector. Should the air ﬁlters become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat build up and adversely affect the life of the projector.
Page 9: Lamp Replacement
Lamp Replacement When the life of the projection lamp of this projector draws Top Control to an end, the LAMP1/2 REPLACE indicator lights yellow. If this indicator lights yellow, replace the lamp with a new one promptly. CAUTION For continued safety, replace with a lamp of the same type.
Page 10: How To Reset The Lamp Or Filter Timer
How to Reset the Lamp or Filter Timer How to reset the Lamp Time Special Menu (Lamp) Press the MENU button to display On-Screen Menu. Spin the menu icons with control buttons 7 8, and press the SELECT button when the SPECIAL icon comes right in front.
Page 11: Mechanical Disassemblies
Mechanical Disassemblies Mechanical disassemblies should be made following to the SEQ No. indicated Screws Expression on the right of each item. Following steps show the basic procedures, there- (Type ) mm x pcs Diameter x Length fore unnecessary step may be ignored. T type M Type Caution:...
Page 12 Mechanical Disassemblies x Cabinet Top removal SEQ No. A : (M4 x 8) x 8 on cabinet top B : (M4 x 8) x 2 on holder Cabinet Top Fig.2 c Controls removal SEQ No. A : (T3 x 10) x 5 on holder B : (T3 x 10) x 2 on control board C : (T2 x 4) x 8 on control board Control Board...
Page 13 Mechanical Disassemblies v Main and LCD Drver Boards removal SEQ No. A : (M3 x 6) x 6 on main board B : (M3 x 6) x 6 on LCD drive board Main Board LCD Drive Board Fig.4 b Cabinet Front and RF Reciver removal SEQ No.
Page 14 Mechanical Disassemblies n Airﬁlter and Filter Cover removal SEQ No. A : (T3 x 8) x 7 on ﬁlter frame B : (T3 x 8) x 4 on ﬂter frame C : (T3 x 8) x 1 on senser duct D : (4 x 15) x 2 (pin) on filter cover Airfilter Filter Cover...
Page 15 Mechanical Disassemblies , AV Panel Box and FN913 and SS901 removal zxvb, SEQ No. A : (M4 x 6) x 4 on AV panel box B : (M4 x 8) x 2 on the chassis frame C : (T4 x 10) x 4 on air duct D : (T4 x 28) x 2 on fan (FN913) E : (T3 x 8) x 2 AV Panel Box...
Page 16 Mechanical Disassemblies ⁄0 AC Unit removal SEQ No. zxvb,⁄0 A : (M4 x 10) x 3 on AC unit B : (M4 x 6) x 3 on AC unit AC Unit Fig.10 ⁄1 AC Unit Disassemblies SEQ No. zxvb,⁄0 ⁄ 1 A : (M4 x 6) x 5 on holder K901(AC Socket) LF901(Noise Filter)
Page 17: Optical Unit Assy Removal
Mechanical Disassemblies ⁄2 Optical Unit Assy removal SEQ No. zxvb⁄2 A : (M4 x 10) x 4 on lens mount B : (T4 x 12) x 5 on optical unit C : (T4 x 12) x 2 on optical base lamp D : (M3 x 12) x 4 on lamp socket E : (T4 x 10) x 2 on holder Lamp 1...
Page 18 Mechanical Disassemblies ⁄4 Lamp Unit Disassemblies zxvb⁄2 ⁄ 3 ⁄ 4 SEQ No. A : (T3 x 14) x 4 on duct B : (M4 x 35) x 3 on fan (FN908) C : (M3 x 30) x 4 on fan (FN909) D : (M3 x 6) x 3 on fan guard E : (M3 x 6) x 1 on holder F : (M3 x 8) x 1 each on switch (SW911 &...
Page 19 Mechanical Disassemblies ⁄5 Lens Mount Disassemblies zxb⁄5 SEQ No. A : (M1.6 x 3) x 3 on socket terminal x 2 sets B : (M3 x 4) x 2 on motors x 2 sets C : (M2 x 8) x 2, (M2 x 8) x 3 on switches D : (M2 x 8) x 2 on cover x 2 sets E : (M2 x 2) x 1 on cover x 2 sets Lens Shift Motor...
Page 20 Mechanical Disassemblies ⁄7 Power Box and Fans removal SEQ No. zxv⁄6 ⁄ 7 A : (T4 x 10) x 6 on power box B : (M4 x 8) x 1 on power box Isolation C : (M3 x 30) x 4 on fan (FN905) sheet D : (M3 x 20) x 4 on fan (FN907) Power 2(AC)
Page 21 Mechanical Disassemblies ⁄9 Cabint Bottom Cover removal ⁄9 SEQ No. A : (M4 x 8) x 9 on cabinet bottom Fig.19 ¤0 Lamp Ballast Unit Assy removal ⁄9 ¤ 0 SEQ No. A : (T3 x 8) x 4 on duct ballast Ballast duct B : (T3 x 8) x 3 on ballast unit x 2 sets C : (M3 x 6) x 3 on ballast unit x 2 sets...
Page 22 Mechanical Disassemblies ¤1 Fans(FN904,FN911) removal SEQ No. ⁄9 ¤ 1 A : (T3 x 8) x 1 on Temp. Sens. board B : (T3 x 8) x 2 on Bottom net board C : (T4 x 28) x 2 on fan(FN904) FN904 D : (T3 x 8) x 4 on duct E : (T3 x 8) x 1 on duct Splitter...
Page 23: Optical Parts Disassemblies
Optical Parts Disassemblies This chapter describes disassemblies procedure of the optical parts. Disasemblies should be made following to the SEQ No. indicated on the right of each item. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of per- formance and product safety.
Page 24 Optical Parts Disassemblies x LCD/Prism Assy Disassemblies SEQ No. A : (M2.5 x 6) x 4 on LCD/Prism ass’y LCD/Prism Ass’y Fig.2 Optical Filter (Spacer Glass) Polarized Glass(R) Optical Filter- WV-Out(R) Polarized Glass(B) Pre-Polarized Glass(B) Polarized Glass(G) Pre-Polarized Glass(G) Optical Filter- WV-Out(B) Optical Filter-WV-Out(G) After re-installing the LCD/Prism assy, the some adjustments are required to maintain the best performance.
Page 25 Optical Parts Disassemblies c Polarized & Pre-polarized Glass removal SEQ No. (M2.5 x 5)x 2 Polarized Glass Ass’y Thermistor (SW913) B-Panel only Pre-Polar- (M3 x 8) ized Glass Film Polarized Glass Film Fig.3 v Optical Filter-WV removal SEQ No. (M3 x 6)x 2 Optical Filter-WV Ass’y Optical Filter-WV Film...
Page 26 Optical Parts Disassemblies b Integrator-In, Shutter removal SEQ No. (M2.5 x 8)x 2 Shutter Ass’y (M3 x 8)x 2 Integrator-In Ass’y (M3 x 3)x 4 Integrator-In Marker (behind) Fig.5 n Integrator-Out & PBS removal SEQ No. Integrator-Out Ass’y & PBS (M2.5 x 5)x 2 Shield (M3 x3)x4...
Page 27 Optical Parts Disassemblies m Mirror-R removal zxvm SEQ No. (M2.5 x 5)x 2 Mirror-R Ass’y (M2.5 x 5)x 2 Mirror-R (M2.5 x 3)x 2 Marker (Behind) Fig.7 , Relay Lens-Out removal zxv, SEQ No. (M3 x 6)x 2 Relay Lens-Out Ass'y (M2 x 2)x 2 Relay Lens-Out Fig.8...
Page 28 Optical Parts Disassemblies . Optical Unit-Top and SW914 removal zxv. SEQ No. A : (M3 x 6) x 4 on integrator-out holder B : (M3 x 4) x 1 on SW914 C : (T3 x 12) x 5 on optical unit top D : (M3 x 8) x 2 on optical unit top E : (M3 x 8) x 1 on stopper SW914...
Page 29 Optical Parts Disassemblies ⁄0 Optical Parts in the Optical Unit zxv.⁄0 SEQ No. When the optical parts mounting or assembling in the optical unit, the parts must be mounted in the speciﬁed location and direction as shown in ﬁgure below. - The direction of the printed number on the lens is as shown in the ﬁgure.
Page 30: Lcd Panel Replacement
LCD Panel Replacement Procedure Remove the Cabinet Top following to chapter “Mechanical Disassemblies”. Remove the FPC cables on the LCD DRIVE board. Remove 4 screws then pull up the LCD/Prism assy uppward. Remove 3 screws to take off the LCD panel from the panel holder. After replacing the LCD panel, the some adjustments are required to maintain the best performance.
Page 31: Adjustments
Adjustments PIN Code Reset If the PIN code is set on the projector, you cannot control the projector. The PIN code can be reset to the factory de- fault setting (1234) according to the following procedure. When you reset the PIN code, the function PJ lock and key lock will be reset, as well. 1.
Page 32: Optical Adjustments
Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to chapter “Mechanical disassemblies”. Adjustments require a 2.0mm hex wrench and a slot screwdriver. Note: Do not disconnect connectors on the Main or LCD Drive board, because the projector cannot turn on due to operate the power failure protection.
Page 33 Optical Adjustment z Integrator-in angle adjustment Condition: Lamp 2 Mode (Menu: Setting -> Lamp -> Mode -> 1-Lamp -> Lamp 2) Eddge becomes clear Remove a shutter assy from the optical unit and disconnect the FPC cables of the panels. Turn the projector on with Lamp 2 mode.
Page 34 Optical Adjustment x Mirror-R adjustment Move the Mirror-R to overlap the red projected image onto the green (white) projected image precisely. 1) To adjust the image vertically as shown in Fig.2-1, loosen 2 slot-B screws , and turn the by using a slot screwdriver. 2) To adjust the image horizontally as shown in Fig.2-2, loosen 2 slot-D screws...
Page 35 Optical Adjustment c Relay lens-B adjustment Same color-offset band width Move the Relay lens-B to make the same width of yellow and blue color-offset on the top/bottom and left/right of the screen. 1) To adjust the image vertically as shown in Fig.3-1, loosen 2 slot-B screws , and move the...
Page 36 Optical Adjustment v Integrator adjustment Move the Integrator-out and Integrator-in to remove the shadow area on the top/bottom or left/roght of the screen. 1) To adjust the image vertically as shown in Fig.4-1, loosen 2 screws , and move the slot by using a slot screwdriver.
Page 37 Optical Adjustment b Lamp center adjustment n Shutter adjustment Adjust the white uniformity of the screen by turning the Mount the shutter assy onto the optical unit correctly screw and put screws loosely. Switch the lamp mode to Lamp1 only and adjust the Set the Shutter mode to High-contrast mode and Lamp white uniformity of the screen by turning the screw mode to 2-Lamp mode by using the menu control.
Page 38: Contrast Adjustment
Optical Adjustment 2. Contrast adjustment Input a 100%-whole black signal. Loosen 1 screw on the optical ﬁlter(WV) mounting base and 1 screw on the polarized glass mounting base. (The opical ﬁlter for blue panel is not provided.) Turn the optical ﬁlter mounting base with lever to obtain the darkest brightness and proper black color uniformity on the screen.
Page 39: Convergence Service Adjustment
Optical Adjustment 3. Convergence service adjustment Preparation When adjusting the convergence of LCD panels, Convergence Adjustment Tool is required. This tool can be ordered as a service parts. Parts No. shown below. Mound Adjustment Tool on the LCD panel and adjust each panel convergence. Make sure each Red, Green and Blue LCD panel unit has been correctly installed before performing convergence adjustments.
Page 40 Optical Adjustment Adjustment For convergence adjustment, use Green as the reference standard. Align Red and Blue with Green by adjusting the position and angle of the Red and Blue LCD panel. Screws H1, H2, V1 and V2 are for convergence adjustment. When adjusting the Green reference LCD panel, both on Red and Blue LCD panel should be converged.
Page 41: Back Focus Adjustment
Optical Adjustment 4. Back focus adjustment Loosen 4 screws on the LCD Panel/Prism ass’y with 2.0 mm hex driver. Turn the projector on and project the test pattern (cross hatch pattern) provided with the projector. (Menu: Special -> Test pattern -> Crosshatch 1) Turn the zoom control to the wide position and adjust the focus control to obtain the best focus.
Page 42: Electrical Adjustments
Electrical Adjustments 1. Service Adjustment Menu Operation To enter the service mode To enter the “Service Mode”, press and hold the MENU and SELECT buttons on the projector at the same time for more than 3 seconds. The service menu appears on the screen as follows. To adjust service data Select the adjustment Group by pressing the MENU (increase) or SELECT (decrease) button, and select the item No.
Page 43: Circuit Adjustments
Electrical Adjustments 2. Circuit Adjustments CAUTION: The each circuit has been made by the ﬁne adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. [Adjustment Condition] 16 steps gray scale pattern ●...
Page 44 Electrical Adjustments c DC adjustment b Input adjustment Receive the 16-step grey scale computer signal with PC Input adjustment INPUT 2 [RGB] mode. Receive the 100% whole-white computer signal with Enter the service mode and select group no. “ ”. INPUT 2 [RGB] mode.
Page 45: Common Center Adjustment
Electrical Adjustments n Gain adjustment , PC white balance adjustment Set projector with 2-lamp mode. PC gain adjustment Receive the 50% whole-white computer signal with IN- Receive the 16-step grey scale computer signal with PUT 2 [RGB] mode. INPUT 2 [RGB] mode. Enter the service mode and select group no.
Page 46 Electrical Adjustments ⁄1 AV white balance adjustment-2 ⁄3 White balance adjustment (Lamp2) Set projector with 2-lamp mode. Set projector with 1-lamp and Lamp 2 mode. Receive the 50% whole-white component signal with INPUT 2 [Y/Cb/Cr] mode. White balance adjustment-1 (PC) Enter the service mode and select group no.
Page 47: Test Points And Locations
Electrical Adjustments 3. Test points and locations TP_GVID1 TPV1G TPV2G TP3601 FAN_D2 POWER(DC) Board FAN_D1 TPFAN_C * TP3601 is located on the POWER(DC) Board behind the MAIN Board. POWER(DC) MAIN The side view from the arrow direction on the above figure. TP3601 - 47 -...
Page 48: Service Adjustment Data Table
Electrical Adjustments 4. Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
Page 49 Electrical Adjustments Group Item Function Range Initial Value DIMMER CTRL LEVEL10 Bright level10 data: Bright level10 when less than the value 0~32767 DIMMER CTRL LEVEL11 Bright level11 data: Bright level11 when less than the value 0~32767 DIMMER CTRL LEVEL12 Bright level12 data: Bright level12 when less than the value 0~32767 DIMMER CTRL LEVEL13 Bright level13 data: Bright level13 when less than the value...
Page 50 Electrical Adjustments Group Item Function Range Initial Value Hi-Land SW 0:Normal Mode1: High-land Mode (Fan max speed continuously) 0 ~ 1 Not used Not used ANZEN FAN Control Fix SW 0:Normal 1:Normal Min2:Normal Max3:Eco Min4:Eco Max Fan Parameter Setting FAN_TEMP_A_WARNING Temperature A to judge Abnormal Temp.
Page 51 Electrical Adjustments Group Item Function Range Initial Value A02(IC571)V2R DAC Video Center R H (IC571 15pin) 0 ~ 255 144 [143] A06(IC571)V2B DAC Video Center B H (IC571 19pin) 0 ~ 255 144 [143] A11 (IC501)VREFH G DAC G Contrast H (IC571 8pin) 0 ~ 255 174 [220] A10 (IC501)VREFH R...
Page 52 Electrical Adjustments Group Item Function Range Initial Value (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used) (Not Used)
Page 53 Electrical Adjustments Group Item Function Range Initial Value B Gain Coefﬁcient AV B Gain Coefﬁceant adjustment [901h] 160~266 255 [255] G GAMMA SHIFT Differential AV White Balance AdjustmentG[503h] G, lnks with R,B -2048 ~ 2047 R GAMMA SHIFT Differential AV White Balance AdjustmentR[103h] -2048 ~ 2047 B GAMMA SHIFT Differential AV White Balance AdjustmentB[903h]...
Page 54 Electrical Adjustments Group Item Function Range Initial Value Built-in Device :SW-FPGA MANUAL_COAST_ED NTSC,480i,575i,1080i60,1035i,1080i60,720p,PAL,480p,575p 0 ~ 255 MANUAL_COAST_ST NTSC,480i,575i,1080i60,1035i,1080i60,720p,PAL,480p,575p 0 ~ 255 MANUAL_ON NTSC,480i,575i,1080i60,1035i,1080i60,720p,PAL,480p,575p 0 ~ 1 FB_HS_GATE_ON NTSC,480i,575i,1080i60,1035i,1080i60,720p,PAL,480p,575p 0 ~ 1 DAT_CNTDN_VON NTSC,480i,575i,1080i60,1035i,1080i60,720p,PAL,480p,575p 0 ~ 1 DAT_VGATE_WIDTH 0 ~ 255 DAT_VGATE_ADD_LINE 0 ~ 255 DAT_VGATE_RESET_CNT...
Page 55 Electrical Adjustments Group Item Function Range Initial Value Disp Dots 0 ~ 3000 1024 [1400] H Back Porch 0 ~ 3000 246 [335] V Back Porch 0 ~ 3000 54 [54] Disp Line 0 ~ 1500 556 [556] Clamp Position 0 ~ 3000 155 [155] Clamp Size...
Page 56 Electrical Adjustments Group Item Function Range Initial Value H Back Porch 0 ~ 3000 222 [298] V Back Porch 0 ~ 3000 42 [42] Disp Line 0 ~ 1500 466 [466] Clamp Position 0 ~ 3000 155 [155] Clamp Size 0 ~ 3000 20 [20] VSBEG...
Page 57 Electrical Adjustments Group Item Function Range Initial Value V Back Porch 0 ~ 3000 40 [40] Disp Line 0 ~ 1500 1080 [1080] Clamp Position 0 ~ 3000 100 [16] Clamp Size 0 ~ 3000 5 [0] VSBEG 0 ~ 15 2 [2] HDCP (480P) VSBEG...
Page 58 Electrical Adjustments Group Item Function Range Initial Value H Back Porch 0 ~ 3000 300 [302] V Back Porch 0 ~ 3000 40 [39] Disp Line 0 ~ 1500 464 [465] Clamp 0 ~ 3000 0 [0] Blank Top 0 ~ 255 0 [0] Blank Bottom 0 ~ 255...
Page 59 Electrical Adjustments Group Item Function Range Initial Value V Back Porch 0 ~ 3000 24 [25] Disp Line 0 ~ 1500 720 [720] Clamp Position 0 ~ 3000 150 [150] Clamp Size 0 ~ 3000 20 [20] VSBEG 0 ~ 15 2 [2] DVI Card - RGB Video (1080i-60) XGA[SXGA]...
Page 60 Electrical Adjustments Group Item Function Range Initial Value Right side Blending ON/OFF Right OSD ON/OFF for Blending 0 ~ 1 Blending (TopSide) Blending OSD width Blending (BottomSide) Blending OSD width Blending (LeftSide) Blending OSD width Blending (RightSide) Blending OSD width General 0:not use IP Block (This is enable when Simulation...
Page 61 Electrical Adjustments Group Item Function Range Initial Value 0~8191 4096 0~8191 4096 0~8191 4096 Auto Gain Control PC XGA[SXGA] Auto Gain auto gain 0:Ready to set, 1:End of setting, -1: Error 0~8191 4096 0~8191 4096 0~8191 4096 PC Contrast PC 100% adjustment (Contrast) 2096/1976/2320 R Contrast PC/DIGITAL/FAROUJA White 100% adjustment (Contrast)R...
Page 62 Electrical Adjustments Group Item Function Range Initial Value For factory use DXOUT XGA[SXGA] 0~ 1023[0~511] 520 [237] 520 [237] 0~ 1023[0~511] 520 [237] 0~ 1023[0~511] Reference for Sample Hold 1 ~ 12 6 [3] 1 ~ 12 6 [3] 1 ~ 12 6 [3] Panel Variation Companzation (Not used)
Page 63 Electrical Adjustments Group Item Function Range Initial Value Video processing Ghost Correction XGA[SXGA] Reference position setting for gohst correction [R] 0 ~ 11 8 [1] Reference position setting for gohst correction [G] 0 ~ 11 8 [1] Reference position setting for gohst correction [B] 0 ~ 11 8 [1] Progressive ghost correction coefﬁcient [R]...
Page 64 Electrical Adjustments Group Item Function Range Initial Value R-Graduation MID 2 level [G-Graduation MID2 level] 0 ~ 1023 688 [488] R-Graduation MID 1 level [G-Graduation MID1 level] 0 ~ 1023 732 [608] R-Graduation MAX level [G-Graduation MAX level] 0 ~ 1023 776 [730] G-Graduation MIN level [B-Graduation MIN level] 0 ~ 1023...
Page 65: Chassis Description & Troubleshooting
Chassis Description & Troubleshooting 1. Chassis Overview K90B RGB/COMPONENT/VIDEO - 65 -...
Page 66: Signal Input And Decoding Stage
Chassis Description & Troubleshooting 2. Signal Input and Decoding Stage DVI Input DVI digital input signals are applied to IC8001<DVI/HDCP RECEIVER> and sent to IC6201<FPGA> through the latch ICs. The sync. signals for digital are applied to IC8181<SYNC I/F> and sent to IC6201<FPGA> as the signal "S_HIN" and "S_VIN".
Page 67 Chassis Description & Troubleshooting IC301 SCAN CONVERTER <PW388-10L> IC6201 FPGA <EP1C4F4000C8> IC8201 IC9201 A/D PC A/D AV <AD9888> <AD9881> 14,12,10 12,13,14 IC9036 RGB MATRIX <CXA2175Q> 22,23,24 31,32,33 RGB Y/PB/PR IC9033 SYNC SEP. <BA7078> IC3101 VIDEO DECODER <TB1274AF> IC9013 RGB/COMPONENT-SW IC131 <AD8185>...
Page 68: Lcd Drive Stage
Chassis Description & Troubleshooting 3. LCD Drive Stage The digital converted RGB signals are scan-converted in the IC301<SCAN CONVERTER> , and then applied to IC401<DIGITAL GAMMA & TIMING CONTROL> through IC9401<AI>. The signals clock for "SC_DCLK", H-Sync for "SC_DHSYNC", V-Sync for "SC_DVSYNC" are output from pins 237, 231 and 142 of IC301 and applied to IC401 through IC4481.
Page 69 Chassis Description & Troubleshooting IC5826 IC6721 IC4481 IC301 SCAN CONVERTER <PW388-10L> - 69 -...
Page 70: Lamp Control
Chassis Description & Troubleshooting 4. Lamp Control Lamp Driving Circuit Lamps on and off are carried out by signal "BALAST1_SW" and "BALAST2_SW". IC801<CPU> sends IC4802<I/O EXPANDER> the lamp on/off signal through the parallel bus. IC4802 outputs the lamp drive signals from pins 34 and 35 and sends to the Lamp Ballast Unit via the IC5825<BUFFER>...
Page 71 Chassis Description & Troubleshooting BALLAST2_SW BALAST2_SW LAMP2_CONT LAMP2_TXD LAMP2_ERR LAMP2_RXD POWER_SW LAMP_COVER POWER POWER CONTROL CONTROL CIRCUIT CIRCUIT IC4713 I/O EXPANDER IC4751 IC5825 INVERTER BUFFER IC4801 IC4802 I/O EXPANDER I/O XPANDER - 71 -...
Page 72: Fan Control
Chassis Description & Troubleshooting 5. Fan Control The Fan drive power supplies "FAN_A", "FAN_B", "FAN_C", "FAN_D1", "FAN_D2", "FAN_E" and "16V_M" are gener- ated in the POWER(DC) board. Each power supply drives fans as follow; FAN_A....Fan FN901, FN902, FN903 for LCD panel cooling and fan FN904 for PBS cooling FAN_B....Fan FN907 for POWER 1,2(AC) board cooling and fan FN905 for main exhaust FAN_C ....Fan FN908 for Lamp2 cooling and fan FN909 for lamp exhaust FAN_D1 ....Fan FN910 for Lamp1 cooling...
Page 73 Chassis Description & Troubleshooting K36K FAN_B FN905 K60E K36A MAIN EXHAUST FAN_PF5 K36L FN907 MAIN POWER FAN_PF7 POWER 1(AC) POWER(DC) BOTTOM NET K36J K56A K56C FAN_A FN901 PANEL R FAN_PF1 K56D FN902 PANEL G FAN_PF2 K56E FN903 PANEL B FAN_PF3 K56F FN904 FAN_PF4...
Page 74: Motor Control
Chassis Description & Troubleshooting 6. Motor Control Zoom, Focus, Lens Shift Left/Right, Lens Shift Up/Down The motor drive signals for Zoom, Focus, Lens Shift Left/Right and Lens Shift Up/Down are output from IC4801<I/O EXPANDER> through the parallel bus lines of IC801<CPU>. IC4801 outputs zoom drive signal from pins 53 and 54, focus drive signal from pins 50 and 51, lens shift right/left drive signal from pins 14 and 13 and lens shift up/down drive signal from pins 10 and 11.
Page 75: Projection Lens
Chassis Description & Troubleshooting MAIN MOTOR ZOOM K16F K96J IC1601 53,54 14,13 ZOOM DRIVE ZOOM +,- <LB1641> FOCUS IC1611 50,51 12,11 FOCUS DRIVE FOCUS +,- <LB1641> LENS SHIFT K96G D[3] IC1621 14,13 15,16 D[7] LENS SHIFTDRIVE SHIFT_L,R <LB1641> IC1631 10,11 18,17 LENS SHIFTDRIVE SHIFT_U,D...
Page 76: System Control
Chassis Description & Troubleshooting 7. System Control The selection of the Dsub RGB signal and BNC or RCA RGB/Component signal is performed at IC9013<RGB/COM- PONENT-SW> by the signal "AV1/AV2_SW" applied on pin 22. The selection of horiz. and vert. sync signals of PC1 and PC2 is performed at IC9027<SYNC SELECTOR>...
Page 77 Chassis Description & Troubleshooting Lamp cover Switch When the lamp covers are not ﬁxed securely, the projector can not turn on because of one of the detection switches is turned off. - Lamp Cover Switch (SW902, SW905) SW902 SW905 Fig.7- LED controls The LED drive signals are output from pins 10 to 18 of IC4802<I/O EXPANDER>.
Page 78 Chassis Description & Troubleshooting REMOTE CONTROL RECEIVER K301 K6703 K4403 Q6851 POWER Q6852 READY Q6853 WARNING Q6854 LAMP REPLACE1 Q6856 SHUTTER Q6857 FILTER Q6858 LAMP REPLACE2 IC6755 IC6718 IC4801 BUFFER I/O EXPANDER IC4802 I/O EXPANDER IC3805 - 78 -...
Page 79: Power Supply And Failure Detection
Chassis Description & Troubleshooting 8. Power Supply and Failure Detection Detection of Power failure Projector provides a protection circuit to prevent the secondary failure when the power failure, fans failure or tempera- ture failure occurs on the projector. The power failure detection lines "PF_S16", "FAN_PF13", etc. are connected to the main power supplies and fans.
Page 80 Chassis Description & Troubleshooting IC4411 I/O EXPANDER K4404 FAN_PF13 FAN_PF5 FAN_C IC4714 I/O EXPANDER POWER_SW POWER_SW IC4713 I/O EXPANDER POWER_SW_CPU IC9017 IC9016 I/O EXPANDER I/O EXPANDER - 80 -...
Page 81: Diagnosis Of Failure With Led Indication
Chassis Description & Troubleshooting 9. Diagnosis of Failure with LED indication This projector provides a function which is to specify an abnormal place/part simply by indicating the LEDs on the cabinet. Connect the AC cord and turn on the projector with the mains switch, and then check the LED indication. No Power LAMP WARMING...
Page 82 Chassis Description & Troubleshooting The cause of the NO POWER is separated into 5 items as listed below. Check with the table on previous page and make a short list of failure. The below shows the error condition and detection parts/signals. Error Condition, Detection parts and signals ﬂow Temperature failure - IC8821 monitors temperature inside the projector and IC8841 moitors temperature arround the intake duct,...
Page 83: Diagnosis Of Power Failure With Rs-232C Port
Chassis Description & Troubleshooting 10. Diagnosis of Power Failure with RS-232C port This projector provides a function to get the error information of the projector by using the RS-232C serial port for the power failure diagnosis. The further error information of the power failure and fan failure can be found out by using this function. Diagnosis procedure Connect a RS-232C serial cross cable to SERIAL PORT IN on the projector and serial port on the PC.
Page 84 Chassis Description & Troubleshooting Power supply ﬂow chart and Error Information DETECTION LINE NAME ERROR INFO. MOTOR PF_MOTOR16V MOTOR,16V IC1621 IC1631 IC1611 IC1621 <LENS SHIFT> <LENS SHIFT> <FOCUS> <ZOOM> MAIN PF_-5V MAIN,-5V S3.3V Q1821 3.3V MAIN,3.3V PF_3.3V IC6202 1.5V IC6621 3.3VA LCD DRIVE 3.3V...
Page 85 Chassis Description & Troubleshooting Fans, Power supplies and Sensors ﬂow chart and Error Information DETECTION LINE NAME ERROR INFO. POWER(DC) FAN_A POW,FAN_A FAN_A FAN_B POW,FAN_B FAN_B FAN_C FAN_C POW,FAN_C FAN_D1 FAN_D1 & D2 POW,FAN_D1&2 FAN_E FAN_E POW,FAN_E FAN_D2 16V_M FN901 PANEL R FAN,FN901 FAN_PF1...
Page 86: Error Information
Chassis Description & Troubleshooting Power failure, Fan lock, Temp. Failure Detecting ICs IC (Board) Signal Name Target Error Information IC4713 (MAIN) PF_-5V 5V(MAIN) MAIN, IC4713 (MAIN) PF_3.3V 3.3V(MAIN) MAIN, 3.3V IC4713 MAIN PF_6V 6V(MAIN) MAIN, IC4713 (MAIN) PF_16V 16V(MAIN) MAIN, S16V IC4713 (MAIN) LAMP_COVER LAMP COVER...
Page 87: Control Port Functions
Control Port Functions Function Name Function Pol. Action CPU(SH7727) (IC801) 1 1.9V Power for RTC(1.9V) 2 (Not used) X’TAL for built-in RTC (Open) 3 1.9V X’TAL for built-in RTC (Vcc) 4 GND Power for RTC(0V) 5 MD1 Clock Mode Setting [Default:L] Switch 6 MD2 Clock Mode Setting [Default:L]...
Page 88 Control Port Functions Function Name Function Pol. Action 66 3.3V Power for Input/Output(3.3V) 67 A4 Address Bus 68 A5 Address Bus 69 A6 Address Bus 70 A7 Address Bus 71 A8 Address Bus 72 A9 Address Bus 73 A10 Address Bus 74 A11 Address Bus 75 GND...
Page 89 Control Port Functions Function Name Function Pol. Action 132 GND Power for Input/Output(0V) 133 CS_SDI_CPU Dual SDI Control(4 line Serial SOUT) 134 3.3V Power for Input/Output(3.3V) 135 SCLK_GAM_CPU Control for Digital Gamma IC (3 line Serial CLK) 136 SDATA_GAM_CPU Control for Digital Gamma IC (3 line Serial DATA) 137 GND Power (0V) 138 SCALER_RESET...
Page 90 Control Port Functions Function Name Function Pol. Action 198 RxD0 Receive Data0 [PAD Remote Control] 199 (Not used) SIOF Receive Data/IO Port for SCI (Pull-up) 200 GND Power (0V) 201 RxD2 Receive Data2 [External] 19200bps or 9600bps 202 1.9V Power (1.9V) 203 IRQ5 I/O Expander(No.1) Interrupt Active L...
Page 91 Control Port Functions Function Name Function Pol. Action 22 CPU_CHK_DPRAM INT Clear L:not INT Clear 23 S3.3V 24 X1 (Not used) H Fixed 25 GND 26 X2 (Not used) Open 27 A0 Address 0 28 A1 Address 1 29 A2 Address 2 30 A3 Address 3...
Page 92 Control Port Functions Function Name Function Pol. Action 6 TX_SLOT UART for Slot 7 RX_SLOT UART for Slot 8 TRM_1 D_SUB75 ohm terminate ON/OFF L:Off(Default)H:On 9 TRM_2 D_SUB75 ohm terminate ON/OFF L:Off(Default)H:On 10 LAMP2_REP_LED Lamp-2Replace LED On/Off L:LED on 11 C_ON PC Root C Filter ON/OFF L:Off(Default)H:On 12 GND...
Page 93 Control Port Functions Function Name Function Pol. Action 72 GND 73 S3.3V 74 D4 Data Bus 4 75 D5 Data Bus 5 76 D6 Data Bus 6 77 D7 Data Bus 7 Serial Port Wakeup (Open) 79 IRQ0 Interrupt Output(Level Output) Serial Port Invalid (Open) Parallel Output Expander1(74LVCX374) (IC6755)
Page 94 Control Port Functions Function Name Function Pol. Action (Not used) (Open) 13 RGB/YCbCr CXA2175 Input Switch L”:YCbCrH:RGB 14 SLOT_CTL Slot Control L:Slot Connection 15 STB_GAM_CPU Control for Digital Gamma IC(3-Line Serial Stlobe 16 DVI_PDO DVI Receiver Power Down Control (Output Only) L:Power Down (Not used) 18 STR2_SW...
Page 95 Control Port Functions Function Name Function Pol. Action 4 PFLCD_12V Power Fail Detection (12V) LCD Drive Error: L 5 PF_S16V Power Fail Detection (S16V) LCD Drive Error: L 6 PF_3.3V Power Fail Detection (3.3V) LCD Drive Error: L 7 PF_15.5V Power Fail Detection (15.5V) LCD Drive Error: L (Not used)
Page 96 Control Port Functions Function Name Function Pol. Action 8 GND 9 FAN_B_PF FAN_B Control Voltage Abnormal Detection Error: L 10 FAN_C_PF FAN_C Control Voltage Abnormal Detection Error: L 11 FAN_D_PF FAN_D Control Voltage Abnormal Detection Error: L 12 FAN_E_PF FAN_E Control Voltage Abnormal Detection Error: L 13 Power 5V 14 Slave Address 2 (GND)
Page 97 Control Port Functions Function Name Function Pol. Action IIC Bus 8Bits 12ch 12V-D/A Converter (M62398FP) (IC571) 1 Reset Input 2 IIC BUS SCL 3 IIC BUS SDA 4 VCOMR 5 VCOMG 6 VCOMB 7 VREFHR 8 VREFHG 9 VREFHB 10 DAC Lower Ref. Voltage 11 DAC Upper Ref.
Page 98: Cleaning
Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
Page 99: Ic Block Diagrams
IC Block Diagrams ● AD9888KS Selector <IC8201> OUTA CLAMP OUTB OUTA CLAMP OUTB OUTA CLAMP OUTB HSYNC DATACK HSYNC HSOUT VSYNC VSOUT VSYNC SOGOUT SYNC SOGIN PROCESSING SOGIN CLOCK GENERATION COAST BYPASS CLAMP CKINV CKEXT FILT AD9888 SERIAL REGISTER POWER MANAGEMENT ●...
Page 100 IC Block Diagrams ● BA7078AF Sync Separator <IC9033> ● L3E01031F0A RGB-Level Shift <IC3501, IC3521, IC3541> - 100 -...
Page 101 IC Block Diagrams ● LB1641 Motor Driver <IC1601, IC1611, IC1621, IC1631> ● TB1274AF RGB Matrix <IC3101> - 101 -...
Page 102 IC Block Diagrams ● TC4052BFT Selector <IC9005> ● TC90A69F PAL-Y/C Separator <IC2101> - 102 -...
Page 103 IC Block Diagrams ● TE7780 I/O Expander <IC4801, IC4802> ● MAS1390 G-Sensor <IC5711> - 103 -...
Page 104 IC Block Diagrams - 104 -...
Page 105: Electrical Parts List
KH6-XF60A00 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Key No. Part No. Description Key No. Part No. Description Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
Page 106: Electrical Parts Location
KH6-XF60A00 Electrical Parts List Electrical Parts Location ● OUT OF CIRCUIT BOARD PWB Boards Location Lens Motor Mother Board Board DVI Board AV Board Main Board RS-232C Board LCD Drive Board Control Board Top Net Board Bottom Noet Board Temp. Sens. Board Unit Location A903...
Page 107 KH6-XF60A00 Electrical Parts List Electrical parts (Top Side) LF901 Noise filter K901 AC socket inlet SW912 SW901 Lamp2 thermal switch Main switch SW914 F901 Shutter thermostat Fuse SW911 Lamp1 thermal switch SW913 Thermal sensor LP901 Lamp1 ass’y SS901 SW902 Airflow sensor Lamp1 cover switch SW905 Lamp2 cover switch...
Page 108 KH6-XF60A00 Electrical Parts List Fans Location (Bottom Side) FN904 FN903 Cooling Fan (PBS) Cooling Fan (Blue) FN902 FN901 Cooling Fan Cooling Fan (Red) (Green) FN911 Cooling Fan (Ballast) -108-...
Page 109: Electrical Parts List
KH6-XF60A00 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. Description Key No. Part No. Description EL901G 610 320 7575 LCD(L3P14X-45G00G) ASSEMBLIED BOARDS EL901B 610 320 7582 LCD(L3P14X-45G00B) CG ADJUSTMENT TOOL 610 319 5414 ASSY,CG ADJUST...
Page 110 KH6-XF60A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description C1513 403 164 0214 CERAMIC 0.1U Z C3504 403 164 0214 CERAMIC 0.1U Z C1514 403 149 9218 CERAMIC 0.01U Z C3505 403 164 0214 CERAMIC 0.1U Z C1518 403 391 5716...
Page 111 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C503 403 164 0214 CERAMIC 0.1U Z C9422 403 164 0214 CERAMIC 0.1U Z C504 403 164 0214 CERAMIC 0.1U Z C9423...
Page 112 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R1549 401 150 5915 MT-GLAZE 10K JA 1/10W R3503 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R1551 401 150 5915 MT-GLAZE...
Page 113 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R432 401 256 0715 MT-GLAZE 33 JA 1/10W R506 401 162 2216 MT-GLAZE 10 JA 1/10W R433 401 162 2216 MT-GLAZE...
Page 114 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R9427 401 150 5915 MT-GLAZE 10K JA 1/10W 645 049 0682 R-NETWORK 10X4 1/32W R9430 401 150 5915 MT-GLAZE 10K JA 1/10W RB3542...
Page 115 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 645 037 0816 R-NETWORK 0X4 1/32W 405 173 9912 TR 2SC3928A1S RB9419 645 036 3528 R-NETWORK 0X4 1/32W Q8036 405 045 8725 TR 2SK536-TB...
Page 116 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C8013 403 157 3611 CERAMIC 100P J R3046 401 150 5816 MT-GLAZE 100K JA 1/10W C8014 403 157 3611 CERAMIC 100P J...
Page 117 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R8074 401 150 6011 MT-GLAZE 0.000 ZA 1/10W RB8164 645 049 0668 R-NETWORK 10X4 1/32W R8076 401 150 5915 MT-GLAZE 10K JA 1/10W...
Page 118 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 405 014 4618 TR 2SC2412K T146 S R2654 401 150 5915 MT-GLAZE 10K JA 1/10W 405 015 8724 TR 2SC2812-L6-TB R2656 401 290 1518...
Page 119 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description RESISTOR C2613 403 381 5313 ELECT 100U M C2614 403 164 0214 CERAMIC 0.1U Z R1601 401 162 3114 MT-GLAZE 3.3K JA 1/10W...
Page 120 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R3868 401 150 6011 MT-GLAZE 0.000 ZA 1/10W Q6851 405 134 5925 TR 2SA1037AK-T146-R R3871 401 150 6011 MT-GLAZE 0.000 ZA 1/10W 405 147 2215...
Page 121 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 405 002 6924 TR 2SA1179-M7-TB D6861 407 228 7010 LED SML-512MW T86 405 163 1513 TR 2SA1179N-M6-TB D6862 407 232 2513 LED SML-512UW T86...
Page 122 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 405 163 1612 TR 2SC2812N-L6-TB0 IC2271 409 583 8114 IC SI-3018LSA-TL 405 173 9813 TR 2SC3928A1R IC241 409 461 7314 IC AD8057ARTZ-REEL7...
Page 123 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description IC9803 409 330 2518 IC TC7SH04FU-(TE85L) C1336 403 164 0234 CERAMIC 0.1U Z IC9804 410 595 6200 IC SN74AHC1G126DCKR C1337 403 164 0234...
Page 124 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C303 403 164 0234 CERAMIC 0.1U Z C4742 403 113 3835 CERAMIC 1000P K C304 403 164 0234 CERAMIC 0.1U Z C4751...
Page 125 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C6221 403 394 1319 ELECT 100U M 6.3V C8215 403 164 0234 CERAMIC 0.1U Z C6222 403 164 0234 CERAMIC 0.1U Z...
Page 126 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C9205 403 164 0234 CERAMIC 0.1U Z R1306 401 150 6011 MT-GLAZE 0.000 ZA 1/10W C9206 403 164 0234 CERAMIC 0.1U Z...
Page 127 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R1841 401 162 2216 MT-GLAZE 10 JA 1/10W R2267 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R1842 401 150 5915 MT-GLAZE...
Page 128 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R340 401 162 2216 MT-GLAZE 10 JA 1/10W R4767 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R341 401 162 2216 MT-GLAZE...
Page 129 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R4862 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R5256 401 255 6510 MT-GLAZE 100 JA 1/10W R4863 401 150 6011 MT-GLAZE...
Page 130 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R5779 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R5858 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R5781 401 255 6510 MT-GLAZE...
Page 131 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R6256 401 150 6219 MT-GLAZE 1K JA 1/10W R6774 401 255 6510 MT-GLAZE 100 JA 1/10W R6257 401 162 3718 MT-GLAZE...
Page 132 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R850 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R9262 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R851 401 150 5915 MT-GLAZE...
Page 133 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description RB324 645 034 5050 R-NETWORK 22X4 1/32W RB5237 645 034 5050 R-NETWORK 22X4 1/32W 645 037 0823 R-NETWORK 22X4 1/32W 645 037 0823 R-NETWORK 22X4 1/32W...
Page 134 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description RB8271 645 036 3528 R-NETWORK 0X4 1/32W D5882 407 223 1112 ZENER DIODE 02DZ6.2Y(TPH3 645 037 0816 R-NETWORK 0X4 1/32W D9852 407 149 0817...
Page 135 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 405 163 1513 TR 2SA1179N-M6-TB 405 173 9813 TR 2SC3928A1R 405 173 9615 TR 2SA1235A1E 405 173 9912 TR 2SC3928A1S 405 173 9714 TR 2SA1235A1F...
Page 136 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 405 014 4618 TR 2SC2412K T146 S C9039 403 164 0214 CERAMIC 0.1U Z 405 015 8724 TR 2SC2812-L6-TB C9041 403 391 5815...
Page 137 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C9138 403 149 9218 CERAMIC 0.01U Z R9069 401 150 5915 MT-GLAZE 10K JA 1/10W C9139 403 164 0214 CERAMIC 0.1U Z...
Page 138 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R9155 401 255 6510 MT-GLAZE 100 JA 1/10W R9534 401 150 6011 MT-GLAZE 0.000 ZA 1/10W R9156 401 255 6015 MT-GLAZE...
Page 139 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 610 328 8956 ASSY,PWB,AV KH6A 405 173 9912 TR 2SC3928A1S Q1162 405 134 5925 TR 2SA1037AK-T146-R TRANSISTOR 405 147 2215 TR 2SA1037AK-S-T146...
Page 140 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 405 147 2215 TR 2SA1037AK-S-T146 405 015 8922 TR 2SC2812-L7-TB 405 002 0318 TR 2SA1037K T146 R 405 163 1612 TR 2SC2812N-L6-TB0 405 002 0417...
Page 141 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 405 173 9615 TR 2SA1235A1E C1026 403 398 4118 ELECT 47U M 405 173 9714 TR 2SA1235A1F C1027 403 155 1619 CERAMIC...
Page 142 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description C2041 403 155 1510 CERAMIC 180P J C3151 403 164 0214 CERAMIC 0.1U Z C2042 403 397 8810 NP-ELECT 4.7U M C3152...
Page 143 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R1112 401 150 5816 MT-GLAZE 100K JA 1/10W R2022 401 255 6510 MT-GLAZE 100 JA 1/10W R1113 401 150 6011 MT-GLAZE...
Page 144 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description R3163 401 255 5810 MT-GLAZE 2K JA 1/10W L2011 645 044 8850 FILTER,EMI 400MHZ R3171 401 255 6510 MT-GLAZE 100 JA 1/10W L2021...
Page 145 KH6-XF60A00 Electrical Parts List Key No. Key No. Part No. Part No. Description Description Key No. Key No. Part No. Part No. Description Description 610 315 8365 CUSHION SPACER-MM7A 610 315 8389 CUSHION BTM-MM7A 610 329 2304 CUSHION TOP-KH6A 610 289 7234 REINFORCEMENT A-ML6A 610 319 1461 CAUTION CARD-MM7A...
Page 146 KH6-XF60A00 Electrical Parts List Key No. Part No. Description Key No. Part No. Description -146-...
Page 147: Mechanical Parts List
KH6-XF60A00 Mechanical Parts List Cabinet Parts Location -147- -147-...
Page 148: Chassis Parts Location
KH6-XF60A00 Mechanical Parts List Chassis Parts Location -148- -148-...
Page 149 KH6-XF60A00 Mechanical Parts List Lens Mount Ass'y Lens Mount M02-4 M02-2 M02-1 M02-3 M02-3 M02-4 -149- -149-...
Page 150: Optical Parts Location
KH6-XF60A00 Mechanical Parts List LCD/Prism Ass'y L01-4 L01-1 L01-7 L01-3 L01-6 L01-2 L01-5 L01-9 L01-8 -150- -150-...
Page 151 KH6-XF60A00 Mechanical Parts List Optical Filter(UV/IR)& Mirrors Optical Filter (UV/IR) Mirror Cold -151-...
Page 152 KH6-XF60A00 Mechanical Parts List Polarized Glass & Pre-Plarized Glass L17 (R,G,B) Pre-Polarized Glass L18 (R) L19 (G) L20 (B) Polarized Glass -152-...
Page 153 KH6-XF60A00 Mechanical Parts List Optical Filter-WV L15 (R, G) Optical Filter-WV -153-...
Page 154 KH6-XF60A00 Mechanical Parts List Integrator-In Integrator-In -154-...
Page 155 KH6-XF60A00 Mechanical Parts List Integartor-Out & PBS Integrator-Out -155-...
Page 156 KH6-XF60A00 Mechanical Parts List Mirror-R Mirror-R -156-...
Page 157 KH6-XF60A00 Mechanical Parts List Relay lens-Out Relay Lens-Out -157- -157-...
Page 158 KH6-XF60A00 Mechanical Parts List In the Optical Unit -158-...
Page 159: Mechanical Parts List
610 315 2158 PANEL COVER FILTER-MM7A 645 068 6917 LENS,RELAY(OUT) 610 327 9220 PANEL CTRL-KH6A 645 046 1361 MIRROR(RH) 645 030 7348 BADGE,SANYO*43.5X10L43.5 645 046 1378 MIRROR(B-COLD) 645 063 1665 MIRROR(COLD) 645 046 1392 OPTICAL FILTER(UV/IR) CHASSIS PARTS 645 084 8841...
Page 160 SANYO Electric Co., Ltd. (KH6A) Jan. 2006 BB 400 Printed in Japan...
Page 161: Diagrams & Drawings
PLC-XF60A KH6-XF60A00 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KH6-XF60A00, model PLC-XF60A. File with the service manual No. SM5110771-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
Page 162: Parts Description And Reading In Schematic Diagram
KH6-XF60A00 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
Page 163 KH6-XF60A00 Pin description of diode, transistor and IC ● Diode ● Diode K: Cathode A: Anode ● Transistor/FET ● Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 ● IC ● IC (GND) RESET (IN)
Page 164 Diagrams & Drawings (KH6-XF60A00)
Page 165: Schematic Diagrams
FN910 FN914 FN908 M10B FN913 M10B M10B Schematic Diagrams BOTTOM NET 22803 22802 32900 M10B29103 K911 J11B6820N R2611 K56C RELAY1 1/2GJ J10QF TOP NET 0.1E 036G PANEL R FAN_D1 (TOP) OPTION C2612 FN901 (Smoke Resist Box) 25KZ R2612 M10B FAN_D1 0.1GQF 28603 C2651...
Page 166 D8041 5VDVI2 RB051L 5VDVI2 -40G R8063 IC8061 R8066 5VDVI1 1/16GJ 1/16GJ 24C01CT/SN 5VDVI2 10KC 10KC IC8051 MEMORY C8061 IC8041 D8042 RB051L R8061 TC74HC4053AFT 25KZ -40G TC74HC4053AFT 0.1GQF MOTHER C8051 TEST 25KZ0.1GQF C8042 R8062 1/16GZ0C (DDC) "K91C" HDCP_DATA 25KZ0.1GQF PC_DDC_CLK HDCP_CLK R8064 1/16GZ0C C8041...
Page 167 COMPOSITE R2007 C2004 L2001 F34EA407G 1/16GZ0C 6.3PM47DK L2082 L2081 R2006 BNC_G2 K20A-1 1/8GZ000 1/8GZ000 SC2001 1/16GJ15KC 5V_1 R2008 -4.5V Z30B0220G C2087 C2086 C2082 C2083 1/16GF R2009 C2014 16EM473T 16EM473T 16EM473T 16EM473T CB/PB 150C L2011 R2017 1/16GF150C F34EA407G 1/16GZ0C 6.3PM47DK R2016 K20A-2 BNC_B2 IC2081...
Page 168 3.3VMTH_PF IC9001 TO MAIN BOARD TO MAIN BOARD BA033FP-E2 3.3VMTH_PF K91A K91B 3.3V D9006 :UPC2933T-E1 J10RLC00G J10RLC00G 1SS355 IC9002 MAIN C9003 TC74VCX162821FT 6.3EM1001V MAIN K90A "K2B" C9001 R9001 "K1B" C9071 D9019 J10AU125N 25KZ0.1GQF 25EM471V %%o1OE CLK3 02DZ20YG R9002 C9158 MBB0 MBB0 25KZ0.1GQF S9.6V...
Page 169 K38F J10EZ151G L3851 S5VZ L3857 F34A5106G L2PF3R3MG IN_RX0 K38F-1 D3851 K38A 02DZ12YG J10B0830N D3852 K38F-3 USBA_D+ 02DZ12YG K38F-4 USBA_D- K38A-2 K38F-6 K38A-3 IN_TX0 USBB_D+ D3876 K38F-7 R3851 USBB_D- 02DZ12YG 1/16GJ100C MAIN K38A-5 "K8F" D3877 K38F-9 RX_DSUB9 02DZ12YG K38F-10 TX_DSUB9 S5VZ K38F-11 RESET_SW K38F-12...
Page 170 3.3V IC8251 TC74VCX16244FT R9227 C8251 R8251 1/10GJ 6.3EM 1/10GJ33C 4.7KC 4701V AD98_CTL RB8251 R1JA0R04G C8252 KK1000 GQBZ C8256 25KZ0.1 RB8252 IC8291 C8253 GQFZ R1JA0R04G 25KZ0.1 GQFZ BA033FP-E2 C8293 :UPC2933T-TE1 6.3EM1003T 3.3V_AD1 RB8253 R1JA0R04G 3.3V_AD1 C8292 C8291 25KZ0.1GQFZ 25KZ0.1GQFZ C8202 L8201 6.3EM1003T 1/10GZ0.0 3.3V_AD2...
Page 171 RB5241 RB5247 R1JA0R04G R1JA0R04G GAOUT0 SC_GGO[0] GBOUT0 SC_GGE[0] SC_GGO[1] SC_GGE[1] GAOUT1 GBOUT1 K1B-118 MBA0 K1B-117 MBA1 GAOUT2 SC_GGO[2] SC_GGE[2] GBOUT2 K1B-116 MBA2 K1B-115 MBA3 GAOUT3 SC_GGO[3] GBOUT3 SC_GGE[3] K1B-114 MBA4 RB5242 RB5248 R1JA0R04G R1JA0R04G K1B-113 MBA5 GAOUT4 SC_GGO[4] GBOUT4 SC_GGE[4] K1B-112 MBA6 K1B-111...
Page 172 IC1301 IC1303 EDD2516AKTA S2.5V_PW EDD2516AKTA S2.5V_PW K301 MMD[0] DQ15 MKD[0] DQ15 J11B6751G S3.3V MMD[1] VDDQ VSSQ MKD[1] VDDQ VSSQ IC1305 K301-1 PF_CS MMD[2] MMD[15] S2.5V_PW MKD[2] MKD[15] R1339 K301-2 DQ14 DQ14 MBM29DL32TF70 S3.3V 1/10GJ10KC SW1301 DE_SXGA MMD[3] MMD[14] MKD[3] MKD[14] DQ13 DQ13 K301-3...
Page 173 IC6711 TC74LCX244FT S3.3V :HD74LVC244AT R6711 1/10GZ0C C6711 SYS_SW 25KZ0.1 K6703 GQFZ J11B6751G A[16] K6703-1 ICPU_DT15 K6703-2 ICPU_AD20 ICPU_DT14 ICPU_AD16 ICPU_DT13 K6703-3 ICPU_DT12 K6703-4 A[20] A[17] ICPU_DT11 K6703-5 ICPU_DT10 K6703-6 ICPU_AD21 ICPU_AD17 ICPU_DT9 K6703-7 K6703-8 ICPU_DT8 A[18] A[21] K6703-9 ICPU_DT7 ICPU_DT6 K6703-10 ICPU_AD22 R6778...
Page 174 LENS FN909 POWER CONTROL MOTOR THERMOSTAT RS232C K47A (DC) J10EZ151G DRIVE "K96A" K8801 S16V "K38F" TO:ICE "K56K" "K16F" J10QF035G J10QF035G "K36D" 3.3V S3.3V "K4404" SW914 J10EZ151G TPFAN_C K47B TPFAN_C S3.3V J30B1640G K8N-2 R1844 R5897 1/10GJ1KC R1842 R1819 1/8GZ000 FAN_C 1/10GJ10KC K8D-1 R8801 1/8GZ000...
Page 175 K2801 K2801_2 J10QY201G S3.3V REMOTE K2801_1 RECEIVER C2804 C2803 "K6707B" K4401 25KZ0.1GQF 6.3EM1003T J11B6751G PF_CS (TO:IC4411) K4401_1 K4401_2 K4401_3 K4401_4 K4401_5 K4401_6 S3.3V K4401_7 R2804 K4401_8 TXD_RF (TO:K2801) 1/10GJ4.7KC R2817 K4401_9 1/10GJ100C R2805 RXD_RF IC2801 R4431 (TO:K2801) 1/10GJ100C K4401_10 IICSCL3 1/10GZ0C (FROM:IC4411) TEST1_RF...
Page 176 15.5VA R518 1/10GJ750C 3.3VR R513 R519 C512 NT25R_36 1/10GZ0C 1/10GJ750C KZ0.01GQF C2501 NT25R_35 25EM4.71V R567 RCLY Q564 R514 NT25R_34 STSQOR 1/10GJ1.5KC 2SA1203Y C513 C509 NRCLY1 R507 STSQER NT25R_33 25KZ0.1 KZ0.01GQF C2502 5V_D TO;RED PANEL XFRR 25KZ0.1GQF NT25R_32 R506 R515 C511 1/10GJ10C C514 1/10GJ750C...
Page 177: Printed Wiring Board Diagrams
Printed Wiring Board Diagrams ! CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing AV (SIDE:A) 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
Page 178 LCD DRIVE (SIDE:A) RS232C (SIDE:A) MAIN “K6703” R4419 R4418 R4417 R4416 RB4417 R4415 R4414 RB4416 R4413 R4412 MAIN “K8C” K4403 MAIN “K303” C4413 R3535 K4406 R3534 R4411 C2403 R2406 R1522 C2401 MAIN “K304” IC4481 R1521 R4490 C4411 TP2403 R4480 R1523 R533 IC8801 TP9503...
Page 179 LCD DRIVE (SIDE:B) RS232C (SIDE:B) RB4426 RB4425 IC4425 C4425 R435 R2405 R2404 R436 C2408 R9418 R2401 R2402 R2403 R437 C4482 R9419 R438 R2417 R3523 R3524 C2402 R439 R441 R3525 R442 R1525 R3526 C2414 R444 R3527 R2415 R446 R1534 R3528 R3529 R2414 C1532 C2413...
Page 180 MAIN (SIDE:A) TEMP.SENS. (SIDE:A) LENS MOTER LCD DRIVE LCD DRIVE LCD DRIVE LCD DRIVE “K16F” “K4407” “K4406” “K4405” “K6706” LCD DRIVE LCD DRIVE SW1302 SW1301 “K4401” “K4403” R5777 R5799 R5798 R5795 R5794 C9225 R5788 RB5222 R9217 R362 R5787 R9218 R361 C1369 IC1312 RB5223...
Page 181 MAIN (SIDE:B) TEMP.SENS. (SIDE:B) D5881 R5859 R5840 R5826 R6207 R6206 R376 RB5851 R365 R366 R6208 R5813 R5229 R1373 R1372 R1374 R3210 R1377 C6224 R5231 R1378 L6221 C5208 C1352 R1371 R346 R1376 R1343 C1354 R1379 C6233 R6213 R5858 R5857 R1333 C6722 R6214 R5856 RB351...
Page 182 MOTHER (SIDE:A) MOTHER (SIDE:B) K90G C9001 R9568 R9571 R9046 R9078 C9513 R9075 D9006 R9043 IC9004 R9007 R9018 R9073 R9085 R9069 C9521 C9526 R9086 R9083 R9033 R9091 C9523 R9084 C9524 R9047 R9089 R9079 IC9007 R9076 R9042 R9034 R9021 R9582 R9071 IC9008 R9082 R9581 R9016...
Page 183 DVI (SIDE:A) CONTROL (SIDE:A) CONTROL (SIDE:B) MOTHER “K91C” D6867 PWB,DVI KH6A 1AA4B10C5360A K01A IC8081 D6869 D6864 R8176 IC8181 A30C5 D8044 C8087 C8094 IC8191 IC8189 R8054 R8051 L072 C073 D6861 R8052 C8083 C8093 C8086 R8041 C8088 C8089 L074 R8042 C8084 R8111 C074 L054 L052...
Page 184 TOP NET (SIDE:A) LENS MOTOR (SIDE:A) BALLAST1 SW911 "K7C2" SW912 MAIN FN913 SHUTTER “K8B” PROJECTION LENS part_side LENS MOTOR KH6A 1AA4B10C5360E TOP NET KH6A 1AA4B10C5360C part_side K96M K96L K16F K56T K56V K57A K56W TE2651 C2642 R1622 FN910 A30C5 R1626 R1627 C2653 RL2651 SHUTTER...

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