Buell 2003XB9S Service Manual page 274

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Position ring end gaps at arrows–
minimum of 90° apart
FRONT
Piston
REAR
Figure 3-109. Ring End Gap Position
5.
See
Figure 3-109.
Make sure the piston ring end gaps
are properly positioned as shown.
8672
Figure 3-110. Piston Support Plate
6.
See
Figure 3-110.
Turn engine until piston is resting on
top of PISTON SUPPORT PLATE (Part No. HD-42322).
7.
Lubricate cylinder wall, piston, pin and rod bushing with
engine oil.
8.
Remove protective sleeves from cylinder studs. Install a
new cylinder base gasket. Make sure the piston does not
bump the studs or crankcase.
pin
8671
Figure 3-111. Compressing Piston Rings Using Piston
Ring Compressor (Part No. HD-96333-51C)
9.
See
Figure 3-111.
Compress the piston rings using PIS-
TON RING COMPRESSOR (Part No. HD-96333-51C).
10. Install cylinder over piston.
11. Remove PISTON RING COMPRESSOR.
12. Assemble and install cylinder head. See
HEAD.
13.
Install assembled engine. See
CYCLE FOR ENGINE SERVICE.
2003 Buell XB9S: Engine
3.6 CYLINDER
3.4 STRIPPING MOTOR-
3-71

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