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Rheem Manuals
Furnace
96V Series
Installation instructions manual
Table Of Contents - Rheem 96V Series Installation Instructions Manual
4 position condensing two-stage, communicating gas furnaces w/ecm blower
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:
Installation instructions manual
(124 pages)
,
Installation instructions manual
(128 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Table Of Contents
2
General Information
3
Furnace Components View
3
Receiving
4
Installation Checklist
5
Safety Information
6
Information About Efficiency And Indoor Air Quality
7
Location Requirements
9
Freeze Protection
9
Site Selection
10
Clearance - Accessibility
10
Unit Dimensions
11
Field Conversions
12
Condensate Pvc/Hose Options
12
Conversion And Installation Considerations
12
General Parts Required For Conversions
13
Field Conversions To Various Configurations
14
Upflow Vertical Vent
15
Upflow Left Vent
17
Downflow W/Right Vent (Non-Zero Clearance)
19
Down Flow Zero Clearance
23
Horizontal Right/Right Vent
28
Horizontal Right/Vertical Vent
31
Horizontal Left/Right Vent
34
Horizontal Left/Left Vent
39
Ducting
42
Upflow Installations
42
Downflow Installations
43
Horizontal Installation
44
Venting And Combustion Air Requirements
45
Overtemperature Safety Switches
46
Material Requirements
46
Piping Requirements
46
Joining Pipe And Fittings
47
Cementing Joints
47
Pvc Cleaning-Primer And Pvc Medium-Body Solvent Cement
47
Vent Pipe Sizing And Maximum Vent Lengths
48
Equivalent Vent Lengths
48
Polypropylene Vent Products
50
Duravent Brand Polypro And Polypro Flex Termination Components
50
Centrotherm Brand Eco Systems Termination Components
50
Termination Requirements
51
Non-Direct Vent
52
Confined And Unconfined Spaces
52
Using Indoor Air For Combustion
52
Using Outdoor Air For Combustion
53
Non-Direct Venting Terminations
55
Vertical Termination
55
Standard Horizontal Termination
55
Vent Penetrations For Non-Direct Vent Furnaces
55
Alternate Horizontal Termination
56
Rxgy-G02 Side Wall Vent Termination
56
Typical Installation - Non-Direct Venting (Chart)
56
Vent Termination Clearances For Non-Direct Vent Installations
57
Direct Vent (2-Pipe) Installations
58
Standard Vertical Direct-Vent Termination
58
Direct Vent Vertical Termination Detail - Diagram
59
Standard Horizontal Direct-Vent Termination
60
Variant Of Standard Horizontal Direct-Vent Termination
60
Alternate Horizontal Direct-Vent Termination
61
Variant Of Alternate Horizontal Direct-Vent Termination
61
Optional Termination Angles For Option For Alt. Horiz. And Variant Of Alt. Horiz. Direct-Vent Terminations (Options 4 &Amp; 5)
62
Options 6 & 7: Vertical Or Horizontal Concentric Vent Termination
63
Concentric Terminations
63
Options 8 & 9: 2" & 3" Side Wall Vent Terminations
64
Vent Kit Installation Options
64
Typical Installation - Direct Vent
64
Direct Vent Termination Clearances
65
Multiventing Of Direct-Vent Furnaces
66
Condensate Drain & Drain Neutralizer
67
Condensate Drain Locating Instructions
68
Gas Supply And Piping
69
Natural Gas And Propane (Liquefied Petroleum Gas/Lpg) Safety
69
Gas Piping
70
Downflow
71
Horizontal
72
Gas Pressure
73
Gas Valve
73
Natural Gas Pipe Capacity Table
73
Lp Conversion
74
Orifice Installation
74
Lp Gas Pipe Capacity Table
74
Typical Lp Kit Contents
74
Setting Gas Pressure
75
Supply Gas Pressure Measurement
75
Electrical Wiring
76
Reversing The Eletrical Connection (Junction Box)
76
Door Switch Removal Instructions
76
Reversing Electrical Connection & Thermostat
77
Line Voltage Connections
77
Isolation Relay
77
Accessories
78
Field Installed Option Accessories
78
Electronic Air Cleaner
78
Humidifier, Filters
78
Natural Gas At High Altitutes
80
Natural Gas Orifice Selection Based On Heating Value And Elevation
81
Lp Gas At High Altitudes
82
Alternate Method Of Canadian High-Altitude Derate
82
Communicating Furnace Control
83
Start-Up And Sequence Of Operations
83
To Start The Furnace
83
To Shut Down The Furnace
83
Integrated Furnace Control
84
Electronic Air Cleaner And Humidifier Terminals
85
Humidification/Dehumidification
86
Communicating Ecm Motor Communications (Control) Connection
88
Dipswitches; S1, S2 And S3
88
Integrated Furnace Control Dipswitches
89
Dipswitches Information
90
High Cool Selections
90
Low Cool Selections
90
Model Data Card & Dual Seven-Segment Display
92
Dual Seven-Segment Display
93
Dual Faults Displayed
93
Fault And Mode Codes And Fault Priorities List
94
Pushbutton
95
Fault History Display (Fl)
95
Airflow Display (Af)
95
Fire Rate Display (Fr)
95
Cleaning Fault History
96
Extended Display Mode - Display Properties
96
Supply And Outdoor Air Temperature Sensor Inputs
97
Wiring Of Supply Air (Sa) And Outdoor Air (Oat) Temperature Sensors
97
Auxiliary Inputs
98
Thermostat Wiring Diagrams
99
Wiring A Furnace For Communications
99
Maximum Communicating Wire Lengths (E1, E2, R & C)
99
Wiring Diagram For A Fully Communicating System
99
Wiring Diagram For Non-Communicating Condensors And Heat-Pumps With Communicating Furnace And Thermostat
100
Systems With Legacy Thermostats
101
Wiring Diagram For A Legacy 1-Stage Thermostat With Autostaging
101
Wiring Diagram For A Legacy 2-Stage Thermostat
102
24Vac And Common Connections (E10/E11)
102
Fuse (P100/P101)
102
Timing Diagram And Field Adjustments
103
Adjusting Or Checking Furnace Input
103
Field Adjustments
104
Setting Input Rate
104
Air Flow
105
Temperature Rise Check
105
Typical Furnace Name Plate
105
Maintenance
106
Note On Filters
106
Lubrication
106
System Operation Information
107
Advise The Customer
107
Annual Inspection
107
Diagnostics And Troubleshooting
108
Normal Operation Codes
108
Fault Codes
109
No Model Data
109
No Valid Model Data On Memory Card
109
Horsepower Conflict On Memory Card
109
One-Hour Lockout
110
Failed Ignition
110
Low Flame Sense
111
Flame Lost After Established
111
Flame Present With Gas Valve Off
111
Main Limit Open
112
Halc Open
112
Line And Neutral Reversed Or Poor Ground
112
Open Fuse
113
Over-Temperature Switch (Roll-Out) Open
113
Low Pressure Switch Closed, Inducer Off
113
Low Pressure Switch Open, Inducer On High Speed
114
Low Pressure Switch Open, Inducer On Low Speed
114
High Pressure Switch Closed, Inducer Off
115
High Pressure Switch Open, Inducer On High Speed
115
Water Circuit Open
115
Water Sensed
116
Blower Fault - Blower Can Still Run
116
Blower Fault - Motor Cannot Run
116
Blower Cutback
117
No Blower Communications
117
Internal Control Fault Detected
117
Remote Faults Reset Performed
117
Lockout And Replacing The Furnace Control
118
Five-Minute Lockout, One-Hour Lockout
118
Hard Lockout
118
Diagnosing Blower Motor Issues
118
Motor Power And Communications Issues (Fault Code "68")
119
Line Voltage And Low Voltage Connections To The Communicating Motor - Illustrations
119
Overspeed Operation (Code "66")
120
Internal Error - Motor Unable To Operate (Fault Code "61")
120
Internal Error - Motor Able To Operate (Fault Code "60")
120
2-Stage Furnace Troubleshooting Chart
121
2-Stage Ecm Furnace Wiring Diagram
123
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Table of Contents
Troubleshooting
Diagnostics and troubleshooting
108
2-stage furnace troubleshooting chart
121
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