Getinge 86 SERIES Technical Manual
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Getinge 86 SERIES Technical Manual

Smarter washer-disinfector
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GETINGE 86-SERIES
TECHNICAL MANUAL
502606900
SEV0725001-

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Summary of Contents for Getinge 86 SERIES

  • Page 1 GETINGE 86-SERIES TECHNICAL MANUAL 502606900 SEV0725001-...

  • Page 2: Table Of Contents

    Contents FOREWORD ____________________________________________4 SAFETY REGULATIONS _________________________________5 Important _________________________________________________ 5 In an emergency ___________________________________________ 5 Product liability ____________________________________________ 5 Isolating device ____________________________________________ 5 INTRODUCTION ________________________________________6 Intended use of the machine _________________________________ 6 Attention symbols __________________________________________ 6 Description _____________________________________________7 General ___________________________________________________ 7 Control system _____________________________________________ 7 Aborting program start ______________________________________ 8 Aborting a running program _________________________________ 8...
  • Page 3 Software description and settings ____________________________ 112 Field editing _______________________________________________ 113 Passwords ________________________________________________ 114 A-parameters ______________________________________________ 115 P-parameters ______________________________________________ 115 Fault codes ________________________________________________ 116 Repair and adjustment ______________________________________ 117 Component locations on the 86 series ________________________ 124 Electrical diagram _______________________________________127 Page 3 of 174...

  • Page 4: Foreword

    Read the safety instructions in the service manual before starting work on the machine. The information in this manual describes the machine as dispatched from Getinge. There may be differences due to customization. The machine is accompanied by the following documentation: •...

  • Page 5: Safety Regulations

    Before starting any servicing or maintenance work on the machine, isolate it from the incoming electrical supply and shut off water and steam supplies. • Spare parts must be obtained only via Getinge EDC. In an emergency • Switch off the main switch •...

  • Page 6: Introduction

    INTRODUCTION Intended use of the machine Getinge 86-series washer disinfectors are intended for cleaning, disinfecting and drying surgical instruments (solid and tubular), dishes, hand bowls and baby feeding bottles, containers, anesthesia equipment (critical objects such as surgical instruments and an- esthesia equipment must also be sterilized before use), laboratory glass and OP shoes. The items must be placed in the proper accessories, recommended by Getinge Disinfection AB.

  • Page 7: Description

    Description General A description of the mechanical design and general functions of the machine is given the instruction manual. This section contains a general description of the control system For detailed information about the software and its settings, see Chapter 4, Software description and settings. Control system The machine has an electronically programmable control system which can hold 12 programs .

  • Page 8: Aborting Program Start

    CW+HW HW HW option) V1513 Program cycles Pre-rinse 1 Alkaline detergent Pre-rinse 2 Neutralisation Wash Instrument milk (extra equipment) Neutralize If instrument milk is Post-rinse 1 dosed, neutralisa- Post-rinse 2 tion is not dosed. Final rinse Disinfection Drying Aborting program start A started program can be aborted within ten seconds of the door being locked.

  • Page 9: Schematic Diagram

    Schematic diagram Electric heating Explanation of symbols V1560 Page 9 of 174...

  • Page 10: Steam Heating

    Steam heating V1434 Explanation of symbols V1560 Page 10 of 174...

  • Page 11: Steam And Electric Heating

    Steam and electric heating V1559 Explanation of symbols V1560 Page 11 of 174...

  • Page 12: Software Description And Settings

    Software description and settings Description This section describes the PACS 300 control and monitoring system. The purpose of the control system is to issue orders and send them to the executive components of the washer-disinfector so that a number of process steps can be performed in accordance with a predetermined template.

  • Page 13: Control Panel

    Control panel The buttons on the control panel are used to choose programs, navigate the menu tree, acknowledge fault codes, etc. Display Menu selection buttons Program selection buttons Button to acknowledge an error message Indicator lamps Button to start wash programs V1363 Display The display has two lines, each with a capacity of 20 characters.

  • Page 14: Menu Selection Buttons

    Menu selection buttons The are five buttons for navigating the panel. These fixed buttons are four arrow buttons that control the cursor (I, K, J and H) and S. •• Used to go back one step (up one level) in menus. If the button is held down for a little longer, you are returned to the main menu.

  • Page 15: Scrolling In Menus And Lists

    Scrolling in menus and lists You can use I, K, J and H to scroll through menus and lists. You can scroll either line by line or two lines at a time, depending on what is displayed. The top line of the list may look like the example below. >PRINT LAST PRG. SYSTEM The angle bracket “>”...

  • Page 16: Passwords

    Passwords There are four passwords with different levels of authorization in the system program. The operator password has the lowest authority; the programming password has full authority. The following password levels are as follows: • Operator - code 558387. • Supervisor - contact service for code.

  • Page 17: Service

    Service Code in menu tree Authority to change Parameters: Calendar (time and date) Sensor calibration Acknowledge alarms Service messages DIP switches Non-critical system configurations. Process-critical configurations, parameters of type P Password configuration Documentation Programming Code in menu tree Authority to change Parameters: Calendar (time and date) Sensor calibration acknowledge alarms Service messages DIP switches...

  • Page 18: Menu Tree

    Menu tree Menu tree _________________________________________________ 20 Main menu 1, Program name (1.1) _______________________________22 Choose program ______________________________________________22 Change parameters (1.1.2) ______________________________________23 Main menu 2, Machine name (1.2) _______________________________23 Machine information (1.2) _______________________________________23 Main menu 3, Cycle counter (1.3) ________________________________24 Variable list (1.3.1...) ___________________________________________24 Main menu 4, Settings (1.4) _____________________________________25 Print parameters of the chosen cycle (1.4.1) ______________________25 System menu (1.4.2) ___________________________________________25...

  • Page 19: Menu Tree

    Menu tree GETINGE PACS 300 VERSION 3.51 (0283) PROGRAM NAME MACHINE NAME CYCLE COUNTER SETTINGS 60.0 C 0 PHASE NAME 00000 1.1.1 1.1.2 1.4.1 1.4.2 1.4.3 CHOOSE PROGRAM CHANGE PARAMETERS PRINT LAST PRG SYSTEM APPLIANCE INFO ENTER PASSWORD * ENTER PASSWORD * 1.4.2.1...
  • Page 20 1.4.2.2 CALIBRATION 1.4.2.2 CALIBRATION 1.4.2.2.1 1.4.2.2.2 1.4.2.2.3 MANUAL CALIBRATION AUTO CALIBRATION COMPENSATION TABLE 1.4.2.2.2.1 1.4.2.2.2.2 CONTINUE 1 (32) CHOOSE SENSOR 1.4.2.3 CONFIGURATION 1.4.2.3 CONFIGURATION 1.4.2.3.1 1.4.2.3.2 1.4.2.3.3 1.4.2.3.4 1.4.2.3.5 LANGUAGE & DATE UNIT PRINTER ALARM PACS ADDRESS COMMUNICATION 1.4.2.3.2.1 1.4.2.3.2.2 1.4.2.3.2.3 1.4.2.3.2.4 PRINTER MODE...

  • Page 21: Main Menu 1, Program Name (1.1)

    CHOOSE A PROGRAM PROGRAM #01 PARAM1 PARAM2 PROGRAM #02 1.1.2 1.1.1.2 CHANGE PARAMETERS MACHINE NAME PROGRAM #02 PHASE NAME PROGRAM #03 GETINGE PACS 300 VERSION 3.51 (0283) 1.1.1.3 CYCLE COUNTER PROGRAM #03 00000 PROGRAM #04 SETTINGS 1.1.1.9 PROGRAM #09 PROGRAM #10 1.1.1.10...

  • Page 22: Change Parameters (1.1.2)

    WASH DOS TEMP PARAM1 PARAM2 035.0C 1.1.2 1.1.2.2 CHANGE PARAMETERS MACHINE NAME PARAMETER #02 ENTER PASSWORD * PHASE NAME PARAMETER #03 GETINGE PACS 300 VERSION 3.51 (0283) 1.1.2.3 CYCLE COUNTER PARAMETER #03 00000 PARAMETER #04 SETTINGS 1.1.2.57 PARAMETER #56 PARAMETER #57 1.1.2.58...

  • Page 23: Main Menu 3, Cycle Counter (1.3)

    1.3.1 PROGRAM NAME CYCLE COUNTER PARAM1 PARAM2 00000 1.3.2 MACHINE NAME VARIABLE PHASE NAME VALUE #02 GETINGE PACS 300 VERSION 3.51 (0283) 1.3.3 CYCLE COUNTER VARIABLE 00000 VALUE #02 SETTINGS 1.3.42 VARIABLE VALUE #42 1.3.43...

  • Page 24: Main Menu 4, Settings (1.4)

    PROGRAM NAME PRINT LAST CYCLE PARAM1 PARAM2 SYSTEM 1.4.2 MACHINE NAME SYSTEM PHASE NAME ABOUT GETINGE PACS 300 VERSION 3.51 (0283) 1.4.3 CYCLE COUNTER SYSTEM 00000 ABOUT SETTINGS System menu (1.4.2) The system settings menu has six submenus. A calendar where you can enter the date and time.

  • Page 25: Time Menu (1.4.2.1.1)

    15:45:50 1.4.2 1.4.2.1.2 1.4.2.2 SYSTEM DATE YYYY/MM/DD MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT 2006/08/23 PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 26: Calibration Menu (1.4.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 27: Automatic Calibration Menu (1.4.2.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 28: Choose A Sensor (1.4.2.2.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 29: Compensation Table Menu (1.4.2.2.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 30: Date Format Menu (1.4.2.3.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 31: Unit Of Pressure Menu (1.4.2.3.1.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 32: Unit Of Temp Menu (1.4.2.3.1.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 33: Printer Menu (1.4.2.3.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 34: Slow Interval Menu(1.4.2.3.2.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 35: Fast Interval Menu(1.4.2.3.2.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 36: Transfer Speed Menu (1.4.2.3.2.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 37: Pacs Address Menu (1.4.2.3.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 38: Communication Settings Com0 (1.4.2.3.5.1)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 39: Communication Settings Com1 (1.4.2.3.5.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 40: Dip Switch Menu (1.4.2.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 41: Service Menu (1.4.2.5)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 42: Service Message Menu (1.4.2.5)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 43: Test Analog In Menu (1.4.2.5.3.1)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 44: Test Analog Out Menu (1.4.2.5.3.2)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 45: Test Digital In Menu (1.4.2.5.3.3)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 46: Test Digital Out Menu (1.4.2.5.3.4)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 47: Test User Flag Menu (1.4.2.5.3.5)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 48: Test User Flag Menu (1.4.2.5.3.65)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 49: Test Printer (1.4.2.5.3.7)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 50: Test Led/Buzzer Display (1.4.2.5.3.8)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD* ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 51: Save Ram In Flash Menu (1.4.2.6)

    PARAM1 PARAM2 SYSTEM CALIBRATION 1.4.2 1.4.2.2 SYSTEM MACHINE NAME CALIBRATION ENTER PASSWORD * ABOUT PHASE NAME CONFIGURATION GETINGE PACS 300 VERSION 3.51 (0283) 1.4.2.3 CYCLE COUNTER CONFIGURATION 00000 DIP SWITCHES 1.4.2.4 DIP SWITCHES SETTINGS SERVICE 1.4.2.5 SERVICE SAVE RAM IN FLASH * Service personnel password required 1.4.2.6...

  • Page 52: A-Parameters

    A-parameters Using the operator code, the following parameters (A-parameters) can be changed: PH0025 WASHING Parameter Setting range Washing temperature 40 - 92 °C Washing time 0 - 900 s Dosing amount 0 - 700 ml Dosing temperature 20 - 85 °C PH0030 WASHING 2 Parameter Setting range...

  • Page 53: P-Parameters

    P-parameters Using any code down to the supervisor code, the following parameters (P-parameters) can be changed. PH0220 PRE-RINSE CW Parameter Setting range Pre-rinsing time 0 - 600 s PH0220 PRE-RINSE CW+HW Parameter Setting range Pre-rinsing time 0 - 600 s PH0220 PRE-RINSE HW Parameter Setting range...
  • Page 54 PH0360 RINSE 2 Parameter Setting range Water type HW, DW Rinse time 0 - 600 s PH0440 FINAL RINSE Parameter Setting range Water type HW, DW Conductivity 0 - 25 Dosing pump 1, 2, 3, 4 PH0900 DRYING Parameter Setting range Drying temperature 80 - 120 °C Page 54 of 174...

  • Page 55: Preventive Maintenance

    PREVENTIVE MAINTENANCE General The required maintenance interval will depend largely on the quality of the incoming water and how often the machine is used. The maintenance inter- val will have to be determined in each individual case. We recommend that the stated maintenance operations are done at the specified intervals. We also recommend that a function check is done once or twice a year. For repairs or adjustments, see under Repair and adjustment.

  • Page 56: Function Check

    Function check This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Instruction manual, cable, switch • Check that a goods placing sign has been put up on the wall behind the disinfector. •...

  • Page 57: Detergent Dosing

    Detergent dosing Check that the suction hose and pump are full of detergent or rinse-aid before running a program. When the pre-programmed amount of detergent is changed, the consumption must be checked with a measuring glass. Flushing system All supply line valves must be closed when working on the pipe system. •...

  • Page 58: Fault Indications

    Fault indications Fault message or fault code P02 OP-D DOSE 1 LOW LEVEL Red lamp: disinfection not achieved V1363 Handling alarms Handling alarms appear on the display in plain text. P02 OP-D DOSE 1 LOW LEVEL The machine cannot be started until the fault has been put right. The following messages can be displayed: Dose 1 low level Empty container alarm 1.

  • Page 59: Alarm

    Alarm If the red lamp at O lights up, the process has been aborted because of a fault. The display shows a fault code. P02 OP-D F00 PWR FAILURE Acknowledging a fault code Acknowledge the fault code by: • Make a note of the fault code U.

  • Page 60: Troubleshooting

    Troubleshooting The table below describes the fault codes that may be generated and a possible action for each fault code. This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. Fault Fault Comment...
  • Page 61 Fault Fault Comment code Door fault, soiled side Door does not lock (-S03) within 20 seconds or opens while a program is running. Machine with automatic door. Possible action: a. Check that nothing is trapped in the door. b. Check whether the microswitch (-S03) for closed door limit position has been activated for 20 seconds.
  • Page 62 Fault Fault Comment code Dosing flowmeter 1. Not enough detergent 1 dosed (-B16). Possible action: a. Check operation of the dosing pump. b. Check that there is detergent in the container. c. Check whether an empty container alarm has occurred. d.
  • Page 63 Fault Fault Comment code High pressure from circu- The pressure (-B04) is >130 kPa. Possible action: lation pump. a. Check that no nozzles or spray arms are blocked. Low temperature in dryer. The temperature (-B05) has not risen to 20 degrees C below the set value after two minutes.
  • Page 64 Fault Fault Comment code Faulty temp sensor Possible action for an electrically-heated machine: a. Check that the elements are not short-circuited. in wash chamber. Possible action for a steam-heated machine: Disinfection temperature a. Check the steam valve. too low. Page 64 of 174...

  • Page 65: Repair And Adjustment

    Repair and adjustment Connecting a PC An RS-232 cable is needed to connect a PC to the washer-disinfector. Proceed as follows: 1. Connect a cable between the PC and port X24 or X25 as shown below. - X24 is mainly used for a PC and (for example) a scanner. - X25 is used mainly for T-doc (RS485) and printer (RS232 or RS485).

  • Page 66: Connecting A Barcode Scanner

    Connecting a barcode scanner Hand scanner To connect a barcode scanner, proceed as follows. 1. Connect power to the scanner. 2. Calibrate the scanner by reading in the barcodes below. Scan in the top barcode. Wait for a beep, then scan in the next code.
  • Page 67 Fixed scanner To connect the barcode scanner, proceed as follows. 1. Connect power to the scanner. 2. Connect a communication cable between the scanner and port X24. 3. Set type of communication. The communication settings are done in the service pro- gram;...

  • Page 68: Loading Programs To Flash Memory

    Loading programs to flash memory The flash memory (existing or new card) can be reloaded with new wash programs or a new system program. Loading new wash programs requires the CS-1000 program, which can be purchased via Getinge Academy. Instructions are supplied with CS-1000. System programs and language versions are loaded with Flashloader. Load system program Note: Always make a backup copy before starting work on updating system programs.
  • Page 69 8. Switch on the power to the machine with the main switch. One of the following three menus appears on the display: GETINGE RAM OK GETINGE BOOT 1179-61 RS232 0=0003 - FAIL GETINGE PACS 300 Version X.XX 9. Start Flashloader from PC.
  • Page 70 10. Set up as shown. V1578 File name Choose the right program file (*.a37). Com Port The port to which you connected the data cable to your PC. Baud Rate Choose 57600 All Sectors and Verbose must be checked (=selected). 11.
  • Page 71 13. Now the display shows: SW Update 0x2497 Updating CRC..A beep is heard and the display shows: SW Update 0x2497 CRC OK 1 4. If loading a language file as well, go to step 8 under Loading a language file. 15. Check that the battery jumper (X30) is set to ON. 16. Switch off the power to the machine with the main switch. 17.

  • Page 72: Loading Language Files

    Loading language files Note: Always make a backup copy before starting work on updating system programs. 1. Connect a PC to the machine; see under Connecting a PC. 2. Check that the machine is in STANDBY mode. 3. Make a backup copy by starting CS 1000 and choosing: Tools/PACS RAM/Upload To File...
  • Page 73 7. Change the jumper (X29) on the board for the PACS 300 control system from Normal to Test. Check that jumper X28 is in the Flash position and that jumper X30 is in the ON position. V1544 8. Set up as shown. V1578 File name Choose the right program file (*.a37).
  • Page 74 9. Choose the Language tab. V1581 1 0. Choose the relevant files: - Language support file, - Language file for PACS database. 11. Set Flash Sector for Language to 8 and 10 (as shown). 12. Check Transfer (both checkboxes). 1 3. Click Transfer->. The language files are now transferred to PACS 300. 14. Check that the battery jumper (X30) is set to ON. 15.

  • Page 75: Cold Start

    Cold start Do a cold start when the machine has hung and you cannot proceed with the program. 1. Switch off the power to the machine. 2. Move the battery jumper (X30) to OFF. 3. Move the programming jumper (X29) from Normal to Cold. 4.

  • Page 76: Calibration

    CALIBRATION Conductivity meter Check the output signal from conductivity meter To check the output signal, proceed as follows. 1. Press [ on the conductivity meter. 2. Enter code 22 with Y and Z. 3. Press [. Setup 1 appears. 4. Choose Output med Y and Z. 5.
  • Page 77 Calibration To calibrate the conductivity meter, proceed as follows. 1. Connect a PC with the CS 1000 program installed to the disinfector. 2. Press [ on the conductivity meter. 3. Enter code 22 with Y and Z. 4. Press [. Setup 1 appears. 5.
  • Page 78 13. Enter the value 0 (C) and click Set Low. V1565 14. Set 20 mA on the conductivity meter with Y and Z. 15. Enter 200 (D) in CS 1000 and click Set High. V1566 Page 78 of 174...
  • Page 79 16. Check that the value (E) rises to 200. 17. Cancel the acoustic signal by pressing Close (F). V1566 18. Press Y and Z at the same time. Output appears on the display. 19. Press [. Sel. Type appears. 20. Choose Lin. with Z. 21.

  • Page 80: Pressure Sensor For Circulation Pump

    Pressure sensor for circulation pump To calibrate the pressure sensor for the circulation pump, proceed as follows. 1. Connect a PC with the CS 1000 program installed to the disinfector. (If the machine is equipped with a monitoring system, the PC must be connected to that as described in Chapter 9.) 2. Connect a process simulator to A01-X2: + to 2 - to 5.
  • Page 81 6. Enter the value 0 (C) and click Set Low. V1568 7. Set the process simulator to 20 mA. 8. Enter 160 (D) in CS 1000 and click Set High. V1569 9. Check that the value (E) rises to 160. 10.

  • Page 82: Temperature Sensor - With Resistor

    Temperature sensor - with resistor Proceed as follows to calibrate the temperature sensors with the aid of resistors: 1. Connect a PC with the CS 1000 program installed to the disinfector. (If the machine is equipped with a monitoring system, the PC must be connected to that as described in Chapter 9.) 2. Insert resistors for 20 ºC at the following places: A01-X7 Chamber temperature (two sensors) A01-X6 Booster tank A01-X5 Dryer...
  • Page 83 5. Enter the value 20 (C) and click Set Low. V1571 6. Check that the value (D) rises to 20. 7. Replace resistors for 20 ºC with resistors for 90 ºC. 8. Enter 90 (E) in CS 1000 and click Set High. V1572 9.

  • Page 84: Temperature Sensor - With Ice Bath And Oil Bath

    Temperature sensor - with ice bath and oil bath Proceed as follows to calibrate the temperature sensors with the aid of an ice bath and an oil bath: Connect a PC with the CS 1000 program installed to the disinfector. (If the machine is equipped with a monitoring system, the PC must be connected to that as described in Chapter 9.) 2.
  • Page 85 7. Check that the reading of the external thermometer stabilizes. Enter the reading of the external thermometer (C) and click Set Low. V1571 8. Check that the value (D) rises to the set value. 9. Move the temperature sensors and the external thermometer to the oil bath. Check that the reading of the external thermometer stabilizes.

  • Page 86: Differential Pressure Gauge For Dryer

    Differential pressure gauge for dryer To calibrate the differential pressure gauge for the dryer, proceed as follows. 1. Connect a PC with the CS 1000 program installed to the disinfector. 2. Close the machine doors. 3. Connect an external differential pressure gauge in parallel with the existing gauge on the machine.
  • Page 87 6. Enter the value 0 (C) and click Set Low. V1574 7. Start the machine fan manually as follows: >SETUP Scroll to SETUP with J. Press S. >SYSTEM APPLIANCE INFO Scroll to SYSTEM with J. Press S. >ENTER PASSWORD Enter password. Press S. >SERVICE SAVE RAM IN FLASH Scroll to SERVICE with J.
  • Page 88 >01 FAN SPEED DRYER 100% Scroll to 01 FAN SPEED DRYER with J. Press S. >01 FAN SPEED DRYER Change AUT to MAN with K. Set fan speed to 75 %. 8. Check the reading of the external differential pressure gauge. Enter the reading of gauge (D) in CS 1000 and click Set High. The reading should be between 200 and 400 Pa.

  • Page 89: Replacing A Temperature Sensor

    Replacing a temperature sensor This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. In wash chamber and dryer • Remove the old temperature sensor by pulling it out of the seal. •...

  • Page 90: Door

    Door Position and operation, door switches This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Do not use magnetic material when adjusting the “Door locked” switch. The illustrations show which door switches are fitted to a machine with manual or auto- matic door.
  • Page 91 Safety switch Door switch DOOR UP DOOR UNLOCKED Door switch DOOR LOCKED Safety switch DOOR DOWN Door switch DOOR CLOSED V1297 Door switch DOOR OPEN Automatic door: When the door is at its bottom position, the DOOR OPEN switch is activated and when the door is in the top position the DOOR CLOSED and DOOR UNLOCKED switches are activated.
  • Page 92 Adjusting door switches This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. Check that the respective microswitches are activated. Adjust if necessary. Door switch DOOR CLOSED Door switch Safety switch DOOR LOCKED...
  • Page 93 Adjusting DOOR UP safety switch This may only be done by authorized personnel. The DOOR UP safety switch is fitted only to machines with automatic door. To prevent damage, the spring must be adjusted so that the door stops when a force of 150 N is applied to the door when the door is moving up. The illustration below shows how to adjust the spring.
  • Page 94 Replacing the door seal This may only be done by authorized personnel. • Automatic door: Remove door switches and bolts. (If a loading/unloading unit is installed, there are door switches on the left-hand side only). This is so that the door can be pushed down far enough to release the seal.
  • Page 95 Removing the door This may only be done by authorized personnel. • Remove the front panels. • Automatic door: Remove door switches and the door switches of the loader/unload- er (if there is one). Remove bolts. • Remove leaf springs, bolts and spacers in the lower part of the frame. •...
  • Page 96 Adjusting the door closing force This may only be done by authorized personnel. When door is in its top position, the motor pulls the door in from the outer to the inner position. The force with which it does this is adjusted with a spring as shown below. Note: The spring must never be fully compressed.
  • Page 97 Adjusting a manual door This may only be done by authorized personnel. The door is held in its lower position by two leaf springs. When the door is pushed up, it must stop about 10 cm from its top position. The door must always be moved up manually for the last part of its travel.
  • Page 98 Overheat protection If the element overheats, the overheat cutout trips. If the overheat cutout has tripped it must be replaced. The overheat cutouts are not resettable. V1297 V767 Page 98 of 174...

  • Page 99: Cleaning The Filters In The Solenoid Valves

    Cleaning the filters in the solenoid valves This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. The filters in the solenoid valves should be regularly checked and cleaned if necessary. V1584 Page 99 of 174...

  • Page 100: Dryer

    Dryer This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. V1292 V1297 Temperature sensor located inside the tube • Check seals and hoses for leaks once a year. •...

  • Page 101: Conductivity Measurement (Extra Equipment)

    Conductivity measurement (extra equipment) Conductivity is measured with equipment from Endress+Hauser. (If the machine is equipped with a monitoring system, the conductivity must be measured as described under Conductivity measurement in Chapter 9.) This may only be done by authorized personnel. Function in washing process The conductivity meter monitors the quality of the water in the final rinse, independently of the process control. If the conductivity in the final rinse is higher that the preset value, the machine is emp- tied and the final rinse is repeated automatically. If, after three repetitions, the conductivity is still above the preset value, the process is stopped and fault code 11 appears on the display.
  • Page 102 Removing a measuring cell For easy access to the measuring cell, slacken the two screws that keep the electrical cabinet in place. Remove the right-hand screw. Move the electrical cabinet to the left and rotate it forward. Unscrew the measuring cell. The cables are long enough to allow the measuring cell to be immersed in a vessel of calibration liquid.

  • Page 103: Setting Detergent And Rinse-Aid Quantities

    Setting detergent and rinse-aid quantities This may only be done by authorized personnel. The machine is connected to the electricity supply and some components are live. • Dispense 100 ml of the relevant substance into a measuring beaker. Check that the suction hose and pump are full before the check.

  • Page 104: Jumpering An Expansion Card

    Jumpering an expansion card The expansion board is jumpered so that the processor can identify which card is which. Jumpering may be necessary when changing a card or when installing additional equip- ment. Jumpering is done as shown in the illustration. Exp. 1 (A02*) Exp. 2 (A03*) Exp. 3 (A04*) *References on electrical diagram V1543 Page 104 of 174...

  • Page 105: Replacing A Hose To A Hose Pump

    Replacing a hose to a hose pump This may only be done by authorized personnel. Before starting work, make sure that the machine is isolated from the electric power supply. There are three grades of hose for installation in the pump, depending on the detergent used.

  • Page 106: Servicing The Booster Tank

    Servicing the booster tank It is essential to drain the booster tank when servicing the booster tank and its valves. This is in order to prevent scalding, since the temperature of the water in the booster tank is about 85 degrees Celsius (about 180 degrees F). Booster tank with drain tap The tank is drained via a drain tap on the back of the tank.

  • Page 107: Printer Configuration

    Printer configuration Check the printer configuration as follows. • Cut off the power to the printer. FEED and PRINT buttons at the same time and switch on the • Hold down the power to the printer. • The printer is now in programming mode. Press the FEED button to step though the parameter list (this is printed on the paper) and to confirm a changed parameter setting or that the set parameter is OK.

  • Page 108: List Of Components

    List of components ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���������� ��� ���������� ��� ������� ��� ��� ��� ��� ��� ��� ���...
  • Page 109 Control system PACS300 Contactor, tank heating A01-F01 Glass fuse for main board power supply T Contactor, dryer heating (1) 500 mA/250 V Contactor, booster tank heating * Expansion card 1 Motor, circulation pump Expansion card 2 Motor, waste pump Expansion card 3 Motor, dosing pump 1 Panel, soiled side Motor, dosing pump 2...
  • Page 110 ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� V1483 Panel, clean side * Motor, door, clean side * Motor, door locking, clean side * Limit switch, door locked/in, clean side * Limit switch, door unlocked/out, clean side * Limit switch, top position/closed, clean side * Limit switch, bottom position/open, clean side * Limit switch, door locking, clean side *...

  • Page 111: Monitoring System

    Description Getinge Monitoring System is an independent monitoring system that is used together with Getinge Disinfection AB’s standard 46 series and 86 series dishwashers. The Monitoring System has its own PACS 300 system and control panel. The purpose of the system is to monitor five parameters: • the pressure in the circulation circuit when the pump is running.

  • Page 112: Software Description And Settings

    Software description and settings Control panel The buttons on the control panel are used to navigate in the menu tree. Display Menu selection Display buttons P01 Monitoring 47.0°C ����������������� V1980 Indicator lamps The screen has two lines, each with a capacity of 20 characters. Information or error messages appear on the bottom line and replace the text that would otherwise appear there.

  • Page 113: Field Editing

    Scrolling in menus and lists You can use I, K, J and H to scroll through menus and lists. You can scroll either line by line or two lines at a time, depending on what is displayed. The top line of the list may look like the example below. >PRINT LAST PRG. SYSTEM The angle bracket “>”...

  • Page 114: Passwords

    Passwords There are two passwords with different levels of authorisation in the system program: • Supervisor - contact service for code. • Programming - contact service for code. Note: In the menu tree, where a password must be entered, there is a letter code (between PW: A-K) which indicates which function the respective password level gives authorisation for.

  • Page 115: A-Parameters

    A-parameters Using the authorisation code, the following parameters (A-parameters) can be changed. Parameter Type Description Range Default MAX COND 75 Maximim conductivity at 75 °C 0-200 μS/cm 57.0 MAX COND 90 Maximim conductivity at 90 °C 0-200 μS/cm 69.0 P-parameters Using the authorisation code, the following parameters (P-parameters) can be changed.

  • Page 116: Fault Codes

    Fault codes The fault codes indicate that the monitoring system has detected serious fault in the machine or in the current wash program. All fault coders in the monitoring system must be acknowledged on the washer disinfector’s control panel. The fault must be put right by an authorised service technician. Afterwards, the collec- tive alarm must be reset by entering the password on the machine’s control panel.

  • Page 117: Repair And Adjustment

    Repair and adjustment Socket outlets on the machine On machines fitted with a monitoring system there is a socket outlet (230 V, 13 A) to be used to connect test equipment. Socket outlet for test equipment V1975 The monitoring system is fitted with a residual current device which is located on the electrical plate of the machine. There is a reset button on the RCD. V1979 Page 117 of 174...
  • Page 118 Chapter Software description and settings. Proceed as follows: - Go into Communication setup COM 0 (1.4.2.3.5.1); see Chapter 4 Software de- scription and settings. - Choose COMLI PROTOCOL and press S. Exit the service program. V1981 PC connected to a 86 series machine. Page 118 of 174...
  • Page 119 Loading programs to flash memory The flash memory can be loaded with new wash programs or new system programs. Loading new wash programs requires the CS-1000 program, which can be purchased from Getinge. Instructions are supplied with CS-1000. System programs are loaded with Flashloader. Note: Always make a backup copy before starting work on updating system programs. 1. Connect a PC to the machine; see under Connecting a PC.
  • Page 120 7. Switch on the power to the machine with the main switch. The display should now show: GETINGE Ram OK GETINGE PACS 300 Version X.XX (XXXX) 8. Start Flashloader from PC. 9. Set up as shown. V1578 Filename Choose the right program file (*.a37).
  • Page 121 11. When loading is complete, the following image appears. Press OK. V1580 12. Now the display shows: SW Update 0x2497 Updating CRC..A beep is heard and the display shows: SW Update 0x2497 CRC OK 13. Check that the battery jumper (X30) is set to ON. 14.
  • Page 122 Calibrating temperature sensors with resistors Perform a cold start as described under “Calibrating temperature sensors with resistors” in Chapter 7 Repair and adjustment. Calibrating a temperature sensor - with ice bath and oil bath Perform a cold start as described under “Calibrating temperature sensors with ice bath and oil bath”...
  • Page 123 Removing a measuring cell For easy access to the measuring cell, slacken the two screws that keep the electrical cabinet in place. Remove the right-hand screw. Move the electrical cabinet to the left and rotate it forward. Unscrew the measuring cell. The cables are long enough to allow the measuring cell to be immersed in a vessel of calibration liquid.

  • Page 124: Component Locations On The 86 Series

    Component locations on the 86 series S100 S101 K20 - K34 Page 124 of 174...
  • Page 125 Control system PACS300 Panel conductivity transmitter PRESSURE TRANSMITTER Flow sensor, dosing 1 * Flow sensor, dosing 2 * Flow sensor, dosing 3 * Flow sensor, dosing 4 * Temperature sensor relay relay relay relay relay relay relay relay relay relay relay relay relay...
  • Page 126 Page 126 of 174...

  • Page 127: Electrical Diagram

    Electrical diagram Page 127 of 174...
  • Page 228 Phone: +45-45 93 27 27 Phone: +48-22 882 06 26 1777 East Henrietta Road Rochester, NY 14623-3133 Finland Singapore info@getingeusa.com Getinge Finland AB Getinge International Far East Pte. Ltd. www.getingeusa.com Ängsgatan 8 20 Bendemeer Road, Phone: +1-5,854,751,400 FI-02200 Esbo #06-02, Cyberhub Building getinge@getinge.fi...

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