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Manuals and User Guides for GE FVP110. We have
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GE FVP110 manual available for free PDF download: Maintenance Manual
GE FVP110 Maintenance Manual (292 pages)
Brand:
GE
| Category:
Valve Positioners
| Size: 3.09 MB
Table of Contents
Table of Contents
3
This Page Intentionally Left Blank.
15
Introduction
17
Conventions Used in this Manual
18
For Safe Use of Product
19
Installation
19
Operation
19
Wiring
19
Maintenance
20
ATEX Documentation
20
Safety
23
FVP110 Product Safety
23
Nameplate
24
Transport
24
Storage
25
Choosing the Installation Location
25
Use of a Transceiver
25
Insulation Resistance Test and Withstand Voltage Test
26
Insulation Resistance Test Procedure
26
Withstand Voltage Test Procedure
26
Notes for Safety
27
EMC Conformity Standards
27
Installation of Explosion Protected Type Positioner
27
A) FM Intrinsically Safe Type
27
FM Certification
27
Installation Diagram (Intrinsically Safe, Division 1 Installation)
29
Passive Devices
31
Installation Diagram (Nonincendive, Division 2 Installation)
32
B) FM Explosionproof Type
33
C) FM Nonincendive Approval
34
Nfm010-A12
34
Installation Drawing
34
CENELEC ATEX (KEMA) Certification
35
Technical Data
35
Supply Unit
38
FISCO Model
38
Cable
39
Terminators
39
Field Instruments
39
Number of Devices
40
Entity Model
40
B) CENELEC ATEX (KEMA) Flameproof Type
41
Field Instruments
41
Number of Devices
41
C) CENELEC ATEX Type of Protection N
42
Installation Diagram
43
Type of Electrical Connection
44
CSA Certification
46
Production Year
46
TIIS Certification
47
Low Voltage Directive
47
Installation Category I
47
Pollution Degree 2
47
Double Acting Parts
49
Block Diagram
50
Part Names
49
Appearance and Part Names
49
Double Acting Type
49
Single Acting Type
49
Single Acting Parts
49
Installing the FVP110 on the Actuator
51
General
51
General Installation Procedures: FVP110 to the Actuator
51
Installing FVP110 on a Linear-Motion Control Valve
52
Feedback Levers
52
FVP Installed on Linear-Motion Valve/Actuator
52
Stroke of Lever
53
Specifications of Levers
53
Disassembling a Lever Assembly
54
Attaching Lever and Clamp
55
Checking Position at Which Clamp Should be Fixed
55
Installing FVP110 on Rotary-Motion Control Valve
56
FVP Installed on Rotary-Motion Valve/Actuator
56
Allowable Range of Rotation Angle of Feedback Shaft
57
A/M Switching
58
Inserting Pin into Hole of Feedback Lever (in Case of Using F9176HA)
58
Camflex Rotary Valve Mounting
59
Camflex Mounting
60
FVP110 Mounted on a Camflex Valve (Side View)
61
87/88 Reciprocating Valve Mounting
62
Lever for 87/88 Multi-Spring Actuator
62
FVP Mounted on Reciprocating Valve
63
Lever Hole Locations for 87/88 Multi-Spring Actuator
63
Turnbuckle Length
64
Mounting the FVP110 with NAMUR Kits
65
Namur Mounting Kit
65
Wiring
67
Piping
68
Air Supply
68
Pneumatic Piping
68
Wiring and Piping
67
General
67
Pneumatic Piping Port
69
Wiring
70
General-Use Type and Intrinsically Safe Type
70
Recommended Cables
70
Flameproof Type (JIS)
71
Typical Cable Wiring Using Flameproof Packing Adapter
71
Typical Wiring Using Flexible Metal Conduit
71
Installing Flameproof Packing Adapter
72
Flameproof Packings and Applicable Cable Outer Diameters
72
Grounding
73
Typical Wiring Using Flameproof Metal Conduit
73
Setup
75
General
75
Set Basic Parameters
76
Carrying out Tuning
77
Travel Calibration
79
Check Valve Actions
79
Set Transducer Block Parameters
80
Position-To-Flow Rate Characteristic Type
80
Maintenance
83
General
83
Shrouding Bolts
83
Periodic Inspections
84
Cleaning the Fixed Nozzle
84
Cleaning the Nozzle
84
Part Replacement
85
Replacing the Control Relay Assembly
85
Replacing the Internal Air Filter
86
Replacing the Screen Filters
86
Tuning the Pressure Balance of Control Relay
87
Standard Specifications
89
Diaphragm, Single Acting Cylinder
90
Diaphragm, Double Acting Cylinder
91
Diaphragm, Double Acting Cylinder
92
Performance Specifications
93
Pressure Gauge Connection
93
Model and Suffix Codes
94
Optional Specifications
94
Optional Specifications for Explosion Protected Types
95
Dimensions
97
Diaphragm, Single Acting Cylinder
92
Single Acting Actuator Dimensions
97
Double Acting Actuator Dimensions
98
Terminal Configuration
99
About Fieldbus
101
Internal Structure of FVP110
101
Outline
101
Logical Structure of each Block
102
System Configuration
103
Connection of Devices
104
Integration of DD
104
Configuration
105
Network Definition
106
Network Design
106
Parameters for Setting Address Range
106
Available Range of Node Addresses
107
Operation Parameter Values of the FVP110 to be Set to LM Devices
107
Definition of Combining Function Blocks
108
Execution Schedule of the FVP110 Function Blocks
108
Example of Loop Connecting Function Block of FVP110 with Other Instruments
109
Function Block Schedule and Communication Schedule
109
Setting of Tags and Addresses
110
Status Transition by Setting PD Tag and Node Address
110
Communication Setting
111
Function Block Execution Control
111
VCR Setting
111
Block Setting
112
Link Object
112
Execution Schedule of the FVP110 Function Blocks
112
Trend Object
113
View Object
113
Execution Schedule of the FVP110 Function Blocks
113
View Object for Transducer Block
114
View Object for AO Function Block
117
View Object for DI1, DI2 Function Block
118
View Object for os Function Block
119
View Object for PID Function Block
120
View Object for Resource Block
121
AR Block Arithmetic Block Access
122
Function Block Parameters
123
Actions of the FVP110 During Operation
125
Block Modes
125
Indexes of View for each Block
122
View Object for IS (SIGSEL) Block
122
Examples of Block Mode Combinations and Operation Statuses
127
Alarm Generation
128
Alert Objects
128
Simulation Function
129
SIM.ENABLE Switch
129
Resource Block
131
Alarm Processing
131
General
131
BLOCK_ERROR in Resource Block
131
Device Status
132
Device_Status_1
132
Device_Status_2
134
Device_Status_3
136
Transducer Block
139
General
139
Correspondence between Channels and I/O Signals
139
FINAL_VALUE and Range
140
Position-To-Flow Rate Characteristic Conversion
140
Function Diagram of Transducer Block
140
Tight-Shut and Full-Open Actions
141
Backward Path
141
Final_Position_Value
141
Auto Tuning
142
Limit Switches
142
Types of Auto Tuning
142
Auto_Tune_Result & Travel_Calib_Result
144
Travel Calibration
145
Online Diagnostics
145
Xd_Error
145
Fail-Safe Action
147
Operation Result Integration
147
Recording of Revisions
147
Control Parameters
148
Temperature and Pressure Measurement
148
AO Function Block
149
General
149
Inputs/Outputs of AO Function Block
149
Modes
150
Forward Path
150
Function Diagram of AO Function Block
150
Fault State
151
Backward Path
151
IO_OPTS and STATUS_OPTS
152
IO_OPTS of AO Block
152
STATUS_OPTS of AO Block
152
Mode Shedding on Computer Failure
153
SHED_OPT of AO Block
153
Initialization at Start
154
Mode Priority Levels
154
Alarm Processing
155
BLOCK_ERROR in AO Block
155
DI Function Block
157
General
157
Function Diagram of DI Function Block
157
Modes
158
PV Value (PV_D)
158
Filtering
158
Output
158
Field_Val_D
158
IO_OPTS and STATUS_OPTS
159
IO_OPTS of DI Block
159
Alarm Processing
160
Block Alarms
160
Discrete Alarm
160
BLOCK_ERROR in DI Block
160
Inputs/Outputs of DI Function Block
157
Function Diagram of os Function Block
161
Modes
162
Output Processing
162
Inputs/Outputs of os Function Block
161
OS Function Block
161
General
161
Examples of Valve Operation Characteristics
162
Backward Path (BKCAL_OUT)
163
LOCKVAL and HYSTVAL
163
Status_Opts
164
Alarm Processing
164
STATUS_OPTS of PID Block
164
Inputs/Outputs of IS (SIGSEL) Function Block
165
Function Supported
166
IS (SIGSEL) Function Block
165
General
165
Function Diagram of SIGSEL Function Block
166
Supported Modes
167
Alarm Types
167
Mode Handling
167
Status Handling
167
Initialization
167
Power Failure Recovery
167
AR (Arithmetic) Function Block
169
General
169
Inputs/Outputs of AR Function Block
169
Function Diagram of AR Function Block
170
Functions Supported
171
Supported Modes
172
Alarm Types
172
Mode Handling
172
Status Handling
172
Initialization
172
Power Failure Recovery
172
PID Function Block
173
General
173
Inputs/Outputs of PID Function Block
173
Modes
174
Function Diagram of PID Function Block
174
Input Processing
175
Setpoint (SP) Limiters
175
PID Computation
175
Control Output
176
PID Control Parameters
176
Control Action Bypass
177
Direction of Control Action
177
PID Control Parameters
177
External-Output Tracking (LO)
178
Feed-Forward
178
External-Value Tracking
178
Measured-Value Tracking
179
Control_Opts
179
CONTROL_OPTS of PID Block
179
Initialization and Manual Fallback (Iman)
180
Manual Fallback
180
Auto Fallback
181
Status_Opts
181
STATUS_OPTS of PID Block
181
Mode Shedding on Computer Failure
182
Alarms
183
Block Alarm (BLOCK_ALM)
183
Priority Levels
183
Process Alarms
184
Diagnostics
185
General
185
Integration Functions
186
Fvp110'S Parameters Containing Integrated Operation Result Quantity
186
Signature Measurement Functions
187
Signature Measurement Procedure
187
Signatures and Relevant Parameters
188
Troubleshooting
191
What to Do First
191
Troubleshooting Communications
192
Troubleshooting Function Block Parameters
192
Troubleshooting Valve Control
194
Troubleshooting Autotuning
197
Troubleshooting Position, Pressure, and Temperature Sensors
198
Function Block Parameters
199
Parameters of Resource Block
200
Resource Block Parameters
200
Parameters of Transducer Block
204
Transducer Block Parameters
204
Xd_Error
205
Parameters of AO Block
214
AO Block Parameters
214
Parameters of DI Block
217
DI Block Parameters
217
Parameters of os Block
219
OS Block Parameters
219
Parameters of PID and PID2 Blocks (Optional)
221
PID Block Parameters
221
Parameters of IS (SIGSEL) Block
225
IS Block Parameters
225
Parameters of AR (Arithmetic) Block
228
AR (Arithmetic) Block Parameters
228
IO_OPTS - Availability of Options for each Block
231
STATUS_OPTS - Availability of Options for each Block
231
CONTROL_OPTS - Availability of Options for each Block
232
Link Master Functions
233
Link Active Scheduler
233
Link Master
234
Transfer of las
234
Backup of las
234
Example of Fieldbus Configuration-3 Lms on same Segment
234
Dlmebasicinfo (YVP Index 361 (SM)) Example
235
LM Functions
236
Node Address Ranges
235
Configuredlinksettingsrecord (YVP Index 369 (SM)) Example
236
LM Parameters
237
LM Parameter List
237
LM Parameter Part List
238
Descriptions for LM Parameters
240
Currentlinksettingrecord and Configuredlinksettingsrecord
242
Faqs
245
DD Methods and DD Menu
247
Overview
247
DD Methods
247
Auto Tuning Wizard
248
Setup Wizard
248
Transducer Block
248
Control Parameter Tuning
249
Search Stop Points
249
Travel Calibration
249
Operational Parameter Configuration
250
Release Fail Safe
250
Instant Trouble Shooting
251
Self Check Execution
251
Signature Execution
251
Upload Signature Data
252
Upload Signature Header Data
252
AO Block
253
Simulation Disable
253
Simulation Enable
253
OS Block
254
X-Y Scaling
254
Concept of Software Downloading
255
Specifications
256
Preparations for Software Downloading
256
Software Download Sequence
257
Software Download
255
Benefits of Software Download
255
Flow of Software Download Procedure
257
Download Files
258
Steps after Activating a Field Device
259
Actions after Software Update
259
Troubleshooting
260
Problems after Software Update
260
Resource Block's Parameters Relating to Software Download
261
Download Error Codes
262
Software Download System/Network Management VFD Parameters
263
System/Network Management VFD Parameters
263
Comments on System/Network Management VFD Parameters Relating to Software Download
264
Position Adjustment of Feedback Lever
267
Checking Position at Which Clamp Should be Fixed
268
Manual Tuning Guideline
269
General
269
Manual Tuning Flowchart
269
Control Parameter Tuning Procedure
270
Fast Response
270
Modifying Overshoot
270
Checking Hunting Operation
271
Improving the Response Time
271
Improving the Stabilization Time
271
Moderate Response
271
Checking Hunting Operation
272
Improving the Response Time
272
Moderate Response with a Flat Overshoot
272
Modifying Overshoot
272
Occurrence of a Limit Cycle
272
Checking Hunting Operation
273
Improving the Response Time
273
Improving the Stabilization Time and Slow Overshoot
273
Modifying Overshoot
273
Examples of Tuning Control Parameters
274
Description of Control Parameters
275
Servo_Gain
275
Servo_Reset
275
Servo_Deadband
276
Servo_Rate
276
Servo_Rate_Gain
276
Servo Deadband
276
Servo_Offset
277
Boost_On_Threshold [1], [2]
277
Boost_Off_Threshold [1], [2]
277
Boost_Value [1], [2]
277
Servo_P_Alpha
279
Internal_Gain
280
Installation and Operating Precautions for JIS Flameproof Equipment
281
General
281
Electrical Apparatus of Flameproof Type of Explosion- Protected Construction
282
Terminology
282
Installation of Flameproof Apparatus
283
External Wiring for Flameproof Apparatus
283
Maintenance of Flameproof Apparatus
285
Selection of Cable Entry Devices for Flameproof Type
287
Customer Maintenance Parts List
289
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