Table Of Contents - Kenwood TK-7160 Modification Information

CONTENTS
1 PORT FUNCTIONS ..................................1
1.1 8-pin Connector (Mic Connector) ...................... 1
1.2 Internal Connector............................................. 2
1.3 Description of Function ..................................... 5
1.3.1 External Devices ............................................. 5
1.3.2 GPS (NMEA Input) .......................................... 5
1.3.3 Hook (Input)..................................................... 5
1.3.4 PTT (Input) ...................................................... 5
1.3.5 Data Channel (Input) ....................................... 5
1.3.6 Monitor (Input) ................................................. 6
1.3.7 Emergency (Input)........................................... 6
1.3.8 Audio Mute (Input)........................................... 6
1.3.9 Mic Mute (Input) .............................................. 6
1.3.10 Direct Z1-CH1 (Input) ...................................... 6
1.3.11 Direct Z1-CH2 (Input) ...................................... 6
1.3.12 Direct Z1-CH3 (Input) ...................................... 7
1.3.13 Direct Z1-CH4 (Input) ...................................... 7
1.3.14 Data PTT (Input).............................................. 7
1.3.15 Status Message (Input) ................................... 7
1.3.16 Speaker On (Input).......................................... 7
1.3.17 AUX (Output)................................................... 7
1.3.18 Tone Operated Relay (Output)........................ 7
1.3.19 Carrier Operated Relay (Output) ..................... 7
1.3.20 TXS (Output) ................................................... 8
1.3.21 Scrambler Code (Output) ................................ 8
1.3.22 Scrambler (Output).......................................... 8
1.3.23 Emergency for ANI board (Output).................. 8
1.3.24 PTT (Output) ................................................... 8
1.3.25 Status Message (Output) ................................ 8
1.4 Description of Functions (Fixed Ports) .............. 9
1.4.1 SB (CN2-Pin1)................................................. 9
1.4.2 GND (CN2-Pin3) ............................................. 9
1.4.3 IGN (CN3-Pin1) ............................................... 9
1.4.4 DATAI (CN3-Pin2)........................................... 9
1.4.5 DETO (CN3-Pin3) ........................................... 9
1.4.6 TXAFI (CN3-Pin4) ........................................... 9
1.4.7 TXAFO (CN3-Pin5) ......................................... 9
1.4.8 EMGMIC (CN3-Pin6)....................................... 9
1.4.9 RXAFO (CN3-Pin7) ......................................... 9
1.4.10 ALT (CN3-Pin8)............................................. 10
1.4.11 RXAFI (CN3-Pin9)......................................... 10
1.4.12 5C (CN3-Pin10)............................................. 10
1.4.13 8C (CN3-Pin11)............................................. 10
2 CONNECTING OPTIONAL DEVICES ....11
2.1 KCT-39............................................................ 11
2.1.1 Description .................................................... 11
2.1.2 Mechanical Specifications ............................. 11
2.1.3 Supplied Accessories .................................... 12
2.1.4 Installing KCT-39........................................... 12
2.2 KCT-36............................................................ 14
2.2.1 Description .................................................... 14
2.2.2 Mechanical Specifications ............................. 14
MOD (K)/Ver. 2.00
2.3 Ignition Sense Cable (KCT-18) ....................... 15
2.3.1 Description .................................................... 15
2.3.2 Features ........................................................ 15
2.3.3 Mechanical Specifications ............................. 15
2.3.4 Supplied Accessories .................................... 15
2.3.5 Installing KCT-18........................................... 15
2.4 KDS-100 ......................................................... 16
2.4.1 Description .................................................... 16
2.4.2 Features ........................................................ 16
2.4.3 Mechanical Specifications ............................. 17
2.4.4 Appearance ................................................... 17
2.4.5 Electrical Specifications................................. 17
2.4.6 Supplied Accessories .................................... 18
2.4.7 Optional Accessories..................................... 18
2.4.8 Installing KDS-100......................................... 18
2.4.9 Configuration using KPG-99D ....................... 19
2.5 KGP-2A/ KGP-2B............................................ 20
2.5.1 Installing KGP-2A/ KGP-2B........................... 20
2.5.2 Configuration using KPG-99D ....................... 20
2.6 GPS Unit ......................................................... 21
2.6.1 Connecting the GPS Unit .............................. 21
2.6.2 Configuration using KPG-99D ....................... 21
2.7 Connect GPS35-HVS using KCT-31 .............. 23
2.7.1 Programming GPS35-HVS............................ 23
2.7.2 Installing a D-sub 9-pin Connector (male)
on the GPS35-HVS ....................................... 23
2.7.3 Preparing a Programming Jig........................ 23
2.7.4 Changing KCT-31 Wiring .............................. 24
2.7.5 Installing KCT-31........................................... 25
2.7.6 Configuration using KPG-99D ....................... 26
2.8 Voice Scrambler Board (SC20-460) ............... 26
2.8.1 Installing SC20-460 ....................................... 26
2.8.2 Configuration using KPG-99D ....................... 30
2.9 Voice Scrambler Board (KW21) ...................... 31
2.9.1 Preparing KW21 ............................................ 31
2.9.2 Installing KW21 ............................................. 32
2.9.3 Configuration using KPG-99D ....................... 33
2.10 ANI Board (QE-2)............................................ 34
2.10.1 Preparing QE-2 Board................................... 34
2.10.2 Installing QE-2 Board .................................... 35
2.10.3 Configuration using KPG-99D ....................... 36
2.11 ANI Board (CIM-1000K-20)............................. 38
2.11.1 Changing the Circuit of CIM-1000K-20 ......... 38
2.11.2 Installing CIM-1000K-20................................ 39
2.11.3 Basic Configuration for CIM-1000K-20.......... 40
2.11.4 Configuration using KPG-99D ....................... 43
2.11.5 Changing the Resistance of Chip Jumpers..... 44
2.11.6 PCBs for the TK-7160/ TK-8160 ................... 44
2.12 KAP-2.............................................................. 45
2.12.1 Description .................................................... 45
2.12.2 Features ........................................................ 45
2.12.3 Mechanical Specifications ............................. 45
2.12.4 Electrical Specifications................................. 46
2.12.5 Standard Specifications................................. 47
2.12.6 Supplied Accessories .................................... 47
2.12.7 Jumper Pin Configurations ............................ 47
2.12.8 Connecting the KAP-2 Cable ........................ 47
Confidential I