Zundapp 100 cc Manuals

Manuals and User Guides for Zundapp 100 cc. We have 1 Zundapp 100 cc manual available for free PDF download: Service Manual

Zundapp 100 cc Service Manual

Zundapp 100 cc Service Manual (53 pages)

Brand: Zundapp | Category: Engine | Size: 13 MB

Table of Contents

Table of Contents
5
Introductory Notes
7
Dismantling Engines
8
Dismantling Clutch
11
Engine Assembly
17
Measuring Axial Play of Selector Shaft
20
Measuring Selector Gears
21
Measuring Starter Spindle
22
Assembling Engine Block
23
Fitting Selector Shaft to Bearing on Left Casing
25
Mounting Sealing Rings
25
Inspecting Connecting Rod
26
Assembling Piston and Cylinder
26
Mounting Chain Sprocket
27
Measuring Main Drive Shaft Position
27
Mounting Clutch
28
Setting Clutch Tongue and Clutch
30
Taking off and Mounting Pedal Gear Change Spindle
30
Mounting Clutch Bell Cover
33
Setting Pedal Gear Change Spindle
34
Mounting Cover over Clutch and Gear Selector Assembly
34
Mounting Ignition System
34
Setting Ignition Timing
35
Assembly of Kickstarter
36
Mounting Fan, Left Casing Cover with Kickstarter and Fan Chasing
36
Special Service Tools
38
Press-Off Plate
39
Ring for Selector Shaft
40
Spacer Sleeve
40
Bing Carburetors
41
Operation
41
Fitting Carburetor
41
Carburetor Maintenance
42
Special Hints
42
Carburetor Setting
43
Idling
43
Driving Speed Range
43
Starter Systems
44
Starter Air Shutter
44
Starter Air Slide
44
Starter Jet Carburetor
44
Troubles and Their Causes
48
Engine will Not Start
48
Engine Chokes Back on Starting
48
Engine Starts Badly
48
Technical Data
49

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