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ZS125-80
ZONGSHEN ZS125-80 Motorcycle Spare Parts Manuals
Manuals and User Guides for ZONGSHEN ZS125-80 Motorcycle Spare Parts. We have
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ZONGSHEN ZS125-80 Motorcycle Spare Parts manual available for free PDF download: Service Manual
ZONGSHEN ZS125-80 Service Manual (84 pages)
Brand:
ZONGSHEN
| Category:
Motorcycle
| Size: 19.43 MB
Table of Contents
Table of Contents
5
Chapter 1 Overview
7
LHS Elevation of ZS125-80 Complete Motorcycle
7
Right View of ZS125-80 Complete Motorcycle
7
Running System
8
Section 2 General Construction
8
Steering and Braking System
8
Transmission System
8
Electrical System
9
Engine
9
Gearshift
9
Oil Supply System
9
Chapter 2 Knowledge about Maintenance
10
Section 1 Cautions
10
Section 2 Common Sense of Maintenance
11
Data Adjusting for Maintenance
15
Steering/Brake/Damper/Wheel Maintenance and Adjustment
15
Maintenance Periodic Table
16
Tightening Torque Table
16
Chapter 3 Complete Motorcycle
17
Fuel Tank
17
Section 1 Fuel Supply System
17
Structure and Working Principles of Fuel System
17
Demolition and Maintenance of Fuel System
18
Section 2 EFI System
21
Common Faults of EFI System
22
Structural Schematic Diagram for EFI System
22
Section 3 Air Intake and Exhaust System
23
Structure and Working Principles of Air Cleaner
23
Structure and Working Principles of Induction System
23
Structure and Working Principles of Intake Pipe
23
Demolition and Maintenance of Exhaust System
24
Demolition and Maintenance of Induction System
24
Remove the Lock Nuts on Muffler Exhaust Pipe
24
Remove the Muffler Sealing Washer
25
Remove the Silencer
25
Emission and Fuel Evaporation Schematic Diagram
27
Section 4 Evaporative System (EVAP)
27
Working Principles of Evaporative System
27
Maintenance of Evaporative System
28
Demolition and Maintenance of Rear Driveline
29
Section 5 Rear Driveline
29
Structure and Working Principles of Rear Driveline
29
Maintenance of Rear Transmission Device
32
Demolition and Maintenance of the Main Frame and Accessory Mechanism
33
Section 6 Frame and Accessory Mechanism
33
Structure and Working Principles of Main Frame and Accessory Mechanism
33
Maintenance of the Main Frame and Accessory Mechanism
35
Section 7 Steering Gear
36
Steering Bar
36
Steering Column
36
Structure and Working Principles of Steering Mechanism
36
Maintenance of Steel Wire Rope for Control
37
Structure and Working Principles of Steel Wire Rope for Control
37
Front Damper
38
Rear Damper
38
Section 9 Damper
38
Structure and Working Principle of Front and Rear Dampers
38
Maintenance of Front and Rear Dampers
41
Demolition and Maintenance of Rear Fork
42
Maintenance of Rear Fork
42
Section 10 Rear Fork
42
Structure and Working Principles of Rear Fork
42
Section 11 Wheels
43
Structure and Working Principles of Wheels
43
Tires
43
Wheel Rim
43
Maintenance of Wheels
47
Demolition and Maintenance of a Brake
48
Section 12 Brake
48
Structure and Working Principles of Brakes
48
Inspection and Maintenance of ABS
52
Parallel Mounting of Sensor
52
Vertical Installation of Sensor
52
Maintenance of Front and Rear Brakes
53
Demolition and Maintenance of the Instrument
54
Odometer
54
Section 13 Instrument
54
Structure and Working Principles of the Instrument
54
Chapter 4: Electrical Parts
56
Electricity, Current, Voltage and Resistance
56
Ohm’s Law
56
Section 1 Basic Knowledge
56
Left-Hand Rule and Right-Hand Rule
57
Section 2 Power Supply
57
Short Circuit and Open Circuit
57
Structure and Working Principles of Power Supply Portion
57
Demolition and Maintenance of the Power Supply Portion
58
Structure and Principles of Alternators
58
Structure and Working Principles of Storage Batteries
58
Maintenance of the Power Supply Portion
60
Composition and Function of the Control Part
61
Flicker Relay
61
Rectifier
61
Section 3 Control Part
61
Demolition and Maintenance of the Control Portion
62
Maintenance of the Power Control Portion
64
Klaxon
65
Lighting and Signal Devices
65
Section 4 Power Consumption
65
Sidelight
65
Maintenance of the Electricity Consumption Portion
67
Chapter 4 Motorcycle Fault Diagnostic Procedure
68
Engine Fault Diagnostic Procedure
68
Fault Diagnostic Procedure for Poor Engine Idling
68
Analysis of Insufficient Engine Power
69
Fault Diagnostic Procedure for Engine Start Failure or Difficulty
70
Analysis of Engine Overheating
71
Fault Diagnostic Procedure for Excessive Fuel Consumption
72
Analysis of Exhaust Muffler of 4-Stroke Engine
73
Analysis of Gearshift
73
Analysis of Derailleur Gearshift
74
Analysis of Slide and Uncomplete Disengagement of Clutch
74
Analysis of Battery
75
Analysis of Electrical Part
75
Analysis of Starting Motor
76
Analysis of Illuminating Light
77
Analysis of Illuminating Light Bulb
78
Fault Diagnostic Program of Direction Indicator Lamp
79
Analysis of Electric Horn
80
Analysis of Brake Light
81
Analysis of Ignition System
81
Appendix: Electrical Schematic Diagram
82
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