ZETOR 8540 TURBO Manuals

Manuals and User Guides for ZETOR 8540 TURBO. We have 1 ZETOR 8540 TURBO manual available for free PDF download: Operator's Manual

ZETOR 8540 TURBO Operator's Manual (237 pages)

Brand: ZETOR | Category: Tractor | Size: 9 MB

Contents
5
Serial Number Location
8
Tractor Serial Number
8
ROPS Cab Serial Number
8
Engine Serial Number
8
Safety Instruction
10
General Safety Regulations
10
Proper Clothing
10
Engine Starting
10
Riding Operation
11
Salvage, Pushing
12
Leaving the Tractor
12
Fire Prevention Principles
12
Health and Environment Protection When Handling Oil Products
13
Preventative Maintenance Daily
14
Check on Fuel System for Leaks
15
Engine Oil Level
15
Coolant System
15
Hydraulic Brakes
16
Pneumatic Brakes
16
Steering
16
Tires and Wheels
17
Air Cleaner
17
Cab Air Filter
17
Trailing Attachments
18
After Operation with Front Implements
18
Short Functional Test
18
Getting Acquainted with Tractor
19
Driver's Seat
20
Weight Adjustment
20
Fore and Aft Adjustment
20
Vertical Adjustment
20
Passenger's Seat
21
Passenger's Seat Location
21
Passenger Transport
21
Cab Features
22
Switches on the Right-Hand Side Cab Column
22
Heater Control Panel
22
Cab Door and Windows
23
Roll-Over Protection Structure
23
To Open the Door from the Outside
23
To Open the Door from the Inside
23
Door Arrestment
24
Rear Window
24
Rear-View Mirrors
24
Windscreen Wiper/Washer
25
Switching on the Washer
25
Washer Reservoir
25
Washer Nozzle
25
Adjustable Steering Wheel
26
Steering Wheel Positions
26
Steering Wheel Arrestment Lever
26
Steering Wheel Adjustment
26
Dash Panel
27
Indicator Warning Lights
28
Phoenix Electronic Dash Panel
29
Dash Panel Location
29
Dash Panel Description
29
Warning Indicator Lights
30
Dash Board Operation
31
Electronic Dash Board
32
Dash Panel Maintenance
32
Traveling Speed Calibration
32
Key Switch - Electric Circuit Connections
33
Key Removed or in Stop Position
33
Key in 0 Position
33
Key in 1 Position
33
Electrical Circuit Connections
34
Key in II Position
34
Switches
35
Low Beam Light Switch
35
Road Warning Lights Switch
35
Front Drive Switch
36
Tractor Lights Selector Switch
36
Front Work Light and Rear Fog Light Switch
37
Turn Signal, Headlight, and Horn Switch
37
Driver Controls
38
Pedals and Levers
38
Hand Throttle Lever
38
Gear Shifting
38
Gear Shift Pattern
39
Torque Multiplier Lever
40
Forward/Reverse Lever
40
Creeper Speed Lever
41
Label Identifications
41
Battery Disconnection Switch
41
Warning and Information Plates and Labels
42
Label Locations
42
Tractor Lifting Label
42
Operating the Tractor
43
Starting the Engine
44
Starting the Engine Without Auxiliary Starting Devices
44
If the Engine Doesn't Start
45
Starting the Engine Using Thermostat
45
Coolant Heater
46
Starting the Engine Using Coolant Heater
46
Immediately after Starting
47
Driving off
48
Changing to a Higher Gear
49
Changing to a Lower Gear
49
Changing Gears Driving up down and a Slope
50
Driving Downhill
50
Shifting the High/Low Gears
50
Torque Multiplier Shifting
51
Reverser Shifting
51
Creeper Gear Shifting
51
Brakes
52
Foot Brakes
52
Front Drum Brakes
52
Front Cardan Shaft Brake
52
Trailer and Semi-Trailer Brakes
53
Warning Device
53
Single and Double-Line Brakes
53
Shut-Off Cock
54
Single-Line Brakes
54
Double-Line Brakes
54
Hydraulic Trailer Brakes
55
Stopping the Tractor
56
Park Brake
56
Stopping the Engine
56
Running in Procedure
57
During the First 100 Hours
57
First 10 Hours
57
After 10 Hours
58
After 70 Hours
59
After 100 Hours
60
Utilization for Transport
61
Front Box
62
Trailer Hitch Entagement
62
Multistage Trailer Hitch
62
Automatic Taw Jaw
63
Swinging Draw Bar
63
Automatic Pick-Up Hitch
64
Coupling the Trailer
64
Uncoupling the Trailer
64
Pick-Up Hitch Extension
65
Draw Bar
65
Using Trailer or Semi-Trailer
65
Power Drive of Agricultural Machines
67
While Using the PTO
68
PTO Clutch
68
Changing Dependent and Independent PTO Speeds
68
Changing the PTO Speeds
69
Front PTO
69
PTO Coves
69
Hydraulic System
71
Pump Discharge Rate
72
Disengageable Hydraulic Pump
72
Inner Circuit
72
Inner Circuit Control Lever
73
Preselector Control Lever
73
Response Control Lever
74
Electropneumatic Control of Hydraulic System
74
Cab Switch
75
Fender Button
75
Using the Buttons
75
Outer Hydraulic Circuit
76
Maximum Outer Hydraulic Outlets Supply
76
Rear Outer Hydraulic Circuit Outlets
77
Outer Circuit Control Lever
77
Single-Acting Cylinder Control
78
Double-Acting Cylinder Control
78
Coupling of Machines and Implements to the Outer Hydraulic Circuit
79
Connecting a Rotary Hydromotor
79
Connecting a Reversible Rotary Hydromotor
79
Front Outer Hydraulic Circuit Outleys
79
Optional Selective Control Valve
80
Three-Position Version
80
Four-Position Version
80
Control Panel Location
81
Control Functions
81
Electrohydraulic Control Fender Buttons
86
High Pressure Oil Filter Indicator
86
Three Point Linkage
89
Eliminating the Lower Links Lateral Movement
89
Lower Telescopic Draft Links
90
Top Link
90
Top Link Position Selection
90
Front Three Point Linkage
91
Front Three Point Linkage Controls
91
Adjusting the Return Reduction Valve
91
Implement Attachment, Front Linkage Ballast
92
Changing Wheel Track
93
Changing Front Wheel Track
94
Adjustment of Front Axle Extensions
94
Adjusting the Position of Rim on Disc
95
Front Wheel Toe-In
96
Adjusting Toe-In
97
Rear Wheel Track
98
Changing Rear Wheel Track
98
Adjusting Rear Wheel Track
98
Dual Rear Wheel Fitting
99
Adjusting the Dual Wheel Track
99
Fitting of the Dual Wheels
100
Specified Dual Wheel Inflation
100
Ballast
101
Front Ballast
102
Rear Wheel Cast Iron Weights
102
Liquid Ballast in Tires
103
Valve for Filling Tires with Liquid
103
Filling Tires with Liquid
103
Draining Water from Tires
104
Supporting the Front Wheels
104
Antifreezer Solution for Tire Filling
105
Tractor Maintenance
107
Periodic Maintenance
108
Engine with Turbocharger
115
Lubrication of Hydraulic Brakes
115
Checking the Turbocharger for Leaks and Bearings Freeplay
115
Tractor Overhaul
116
Technical Maintenance after Tractor Overhaul
116
Maintenance
117
Removing Side Covers and Front Grill
118
Grill Suspending
118
Tilting the Upper Bonnet Cover
118
Engine and Turbocharger Lubrication Diagram
119
Checking the Engine Oil Level
120
Draining Engine Oil
120
Changing the Engine Oil Filter
120
Pouring Oil into Engine
121
Fuel Cock
121
Replacement of Fuel Filter Insert
121
Cleaning Fuel Pre-Cleraner
122
Purging Air from the Fuel System
122
Oil Air Filter with Pre-Cleaner above Bonnet
123
Oil Air Filter with Pre-Cleaner under Bonnet
123
Oil Filling in Air Filter
123
Oil Air Filter Maintenance
124
Dry Air Filter Maintenance
125
Cleaning Main Filter Element
125
Changing Inner Safety Filter Element
125
Installing Air Filter Elements
126
Discharge Nozzle Position
126
Tightening the Filter
126
Changing Oil and Filter Insert of Hydrostatic Steering
127
Replacement of Hydrostatic Steering Hoses
129
Changing Coolant
130
Checking and Changing Transmission Oil Fillers and Checking Points
131
Draining Points and Plugs
131
After Draining Oil
131
Front Wheel Drive Axle Housing
132
Front Wheel Planetary Reduction Dirve Housing
132
Front PTO Housing
133
Adding Brake Fluid
133
Service Water Reservoir
133
Spring Mounted Front Wheel Extensions
134
Cleaning Cab Air Filters
135
Draining Air Tank
135
Checking Air Systems for Leaks
136
Air Brakes Working Pressure
136
Maintenance and Attendance of Tires
137
Inflating Tires
137
Recommended Tire Inflation Pressures of Non-Driven Front Wheels
138
Figures
138
Recommended Tear Tire Inflation Pressures
140
Increased Carrying Capacity
141
Tires of Steered Wheels
141
Tires of Driven Wheels
141
Adjustment
142
Checking Drivebelt Tension
143
Adjusting Tension
143
Tightening Engine Cylinder Head Nuts
143
Engine Valve Clearance Adjustment
144
Injector Nozzles Adjustment
144
Brake Pedal Travel
144
Purging Air from Rear Brake System
145
Free Movement of Clutch Pedal
146
Purging Air from Clutch Hydraulic Circuit
146
Purging Air from Front Cardan Brake
147
Purging Air from Front Drum Brake
147
Checking Foot Brake
148
Foot Brake Adjustment
148
After Adjusting Foot Brake
149
Park Brake Adjustment
149
Changing Braking Segments in Front Cardan Brake
150
Checking Double Line Brakes
151
Link Adjustment
151
Checking Single Line Brakes
152
Adjusting Hitch for Semi-Trailer
153
Checking Hitch Adjustment
154
Electrical Installation
155
Electrical Equipment
156
Basic Service Information
156
Battery
157
Battery Maintenance
157
Alternator
158
Alternator Maintenance
158
Fuse Box
159
Fuse Box Connections
159
Checking Front Grill Headlights Setting
160
Setting Front Grill Headlights
160
Checking and Setting Lights in Cab Roof
161
Setting Lights in Cab Roof
161
Electric Installation Diagram
162
Main Technical Data
169
Rear Axle Tractor Tires
206
Front Axle Tractor Tires
207
Liquids and Fillings
210
Hydrostatic Steering Oil
211
Silicon Lubricant
211
Fuel
211
Amount of Liquids and Fillings
212
Tractor Speeds
213
Maximum Tractor Speeds
215
Lubrication Chart of Tractor
227
Lubrication Chart
228

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ZETOR 8540 TURBO Manuals

ZETOR 8540 TURBO Operator's Manual (237 pages)

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