Zero SR/S Manuals

Manuals and User Guides for Zero SR/S. We have 1 Zero SR/S manual available for free PDF download: Service Manual

Zero SR/S Service Manual

Zero SR/S Service Manual (290 pages)

Brand: Zero | Category: Motorcycle | Size: 78.78 MB

Table of Contents

Table of Contents
3
General Information
7
- How to Use this Manual
  7
- Important Repair Information
  8
Lockout Procedure

11
- Maintenance and Safety
  11
Adjust Drive Belt

12
- Brake Bleeding Procedure (Front)
  15
Brake Maintenance Procedures

15
- Brake Bleeding Procedure (Rear)
  16
- Brake Bedding
  17
Key Programming

18
Motor Commissioning

20
Motor Controller Firmware Update

24
Power Pack

30
Chargers

69
DC/DC Converter

88
- Motor and Drive System
  91
  - Motor
    91
Motor Stop Switch

104
Throttle

108
- Throttle (Without Heated Grips)
  108
- Throttle (with Heated Grips)
  112
Controller

117
Rear Sprocket

133
- Suspension
  137
Wheel Speed Sensor (WSS)

137
- Wheel Speed Sensor (Front)
  137
- Wheel Speed Sensor (Rear)
  142
Front Suspension

147
- Steering Stem
  147
- Rear Shock
  152
Rear Suspension

152
- Swingarm
  155
- Doubler Plate Seals
  165
- Replace Drive Belt
  171
- Adjust Drive Belt
  175
Brakes

179
- Front Wheel
  
  203
  - Wheels
    203
    
    Front Wheel
    203
- Rear Wheel
  
  206
Body Trim

211
- Rider's Seat
  211
- Body
  
  211
  - Headlight Upper Fairing
    212
  - Headlight Inner Fairing
    213
  - Hela Bracket
    216
  - Tank Removal
    220
  - Side Fairings (Outer)
    224
  - Side Fairings (Inner)
    229
  - Tank (Disassembly and Reassembly)
    232
  - For this Procedure, There will be References to Screws Securing Body Panels, that Are
    237
  - Different Sized Screws
    237
  - Small Screws: Designated on Photos with Yellow Arrows
    237
  - Large Screws: Designated on Photos with Pink Arrows
    237
  - Screwdriver. Torque: Hand Tighten - Do Not
    238
  - Over-Tighten
    238
  - Grab Handles (Right and Left)
    242
  - Tank Storage Liner
    244
- Tail
  
  246
  - Tail Assembly
    246
  - Electrical
    249
- High Voltage Fuses
  
  249
- 12 Volt Battery
  
  251
  - Volt Battery (Disconnect)
    251
  - Headlight
    256
Lighting

256
- Tail Light
  258
- Turn Signal (Left Front)
  259
- Turn Signal (Right Front)
  260
- Turn Signal (Rear)
  264
Instruments

267
- Dash
  267
Key Switch

269
Mode Switch

271
- Mode Switch (Without Heated Grips)
  271
- Mode Switch (with Heated Grips)
  272
Heated Grip

277
- Heated Grips (Left)
  277
Kickstand Switch

281
Cellular Connectivity Module (CCM)

284
Main Bike Board (MBB)

287

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