Zünd D3 Manuals

Manuals and User Guides for Zünd D3. We have 1 Zünd D3 manual available for free PDF download: Operating Manual

Zünd D3 Operating Manual (212 pages)

Digital Cutter

Brand: Zünd | Category: Cutter | Size: 6 MB

Table of Contents
3
Introduction
7
Using the Operating Manual
8
Points to Note When Reading this Operating Manual
9
Publishing Details
9
Product Description
11
Important Information about the Product
11
Orientation
12
Product Identification
14
Rating Plate
14
Intended Use
14
Cutter Overview
15
Modules, Tools
16
Material Handling
21
Options
22
Accessories Box
22
Technical Description
24
Base Machine
24
Technical Data
27
Electrical Connection
32
Environmental Conditions
34
Compressed Air Supply
34
Performance Features
36
Safety
39
General
39
Proper Use
39
Examples of Reasonably Predictable Unintended Use
39
Hazard Warnings, Important Instructions
41
Areas of Responsibility
43
Personnel Requirements
43
Personal Protective Equipment
44
Rules and Occupational Safety
45
Conduct in the Event of Malfunctions
45
Danger Areas
46
Warnings on the Product
50
Protective Devices
53
Safety Device
53
Control Panels
54
Mechanical Hazards
57
Risk of Burns
58
Electrical Hazard
58
Risks Arising from the Emission of Toxic Dust
59
Risks Arising from the Processing of Toxic Materials/Materials Hazardous to Health
59
Environmental Hazards
60
Handling and Storage of Chemicals
60
Risk of Fire and Explosion
63
Danger from Laser Beam
64
Safety Instructions for the Operating Personnel
64
Safety Precautions for Service Personnel
65
Disposal
65
Controls and Operation
67
Safe Working Practices
67
Controls
68
Menu Navigation
73
Navigation Keys
73
Menus and Functions
74
Navigation in the Menu
74
Function Keys
75
Entering Values
76
General Settings
77
User Level
78
Malfunctions
80
Troubleshooting
80
Error Description
80
Error Display
81
Daily Checks Prior to Start-Up
84
Behavior in Dangerous Situations
87
Start-Up
89
Switch on the Machine
89
Operating Mode
91
Moving the Beam/Module Manually
93
Handling Modules/Tools
95
Material Hold-Down
109
Cycle Times
116
Material Transport
117
Integrated Tool Initialization - ITI
122
Initialization Process
125
Automatic Initialization
126
Laser Pointer, Reference Point
129
Laser Pointer
129
Reference Point
130
ICC Camera, Automatic Registration (Optional)
132
Registration Marks
132
System Calibration
135
Module Carriage Slot Protective Plate
142
Signal Lights (Optional)
143
Module and Tool Holder (Optional)
144
Tips for Cutting
145
Select Tool
145
Selecting a Blade
145
Preparing Cutting Data
151
Settings, Speed, Quality
151
Recognising Processing Errors
153
Oscillating Cutting
163
Tips for Increasing the Rate of Production
164
Identifying and Rectifying Quality Problems
165
Maintenance
169
Safe Maintenance of the Machine
170
Tools, Operating and Auxiliary Materials
170
Operating Materials
172
Specification
172
Maintenance List for Trained Operating Personnel
174
Every Six Months
175
Maintenance List for Authorized Service Technicians
176
Cutter Maintenance Mode
178
Service Flaps and Covers
179
Moving the Support Rack
184
Visually Inspecting the Machine for Damage
185
Cleaning the Machine
186
EMERGENCY STOP Control Devices Function Test
186
Cleaning/Oiling the X Axis, Guide Rails/Guide Carriage
187
Clean/Oil y Axis Guide Rails
189
Y Axis, Oiling the Guide Bearing and Filling the Oiler
190
Oiling the Hose Routing
191
Clean Chipping Protection, Brushes
192
Cleaning the Inside of the Beam
192
ITI, Clean Light Barrier
194
Cleaning Transport Elements/Transport Bar
195
Draining the Maintenance Unit Condensate Water
197
Replacing the Vacuum Turbine Cooling Air Filter under the Cutter
198
Replacing the Vacuum Turbine Cooling Air Filter Next to the Cutter
199
Resetting 12.5/14.0 Kw Vacuum Pump Motor Protection Relay
200
ICC Camera, Cleaning the Lens (Optional)
201
Instructions for Disposal
202
Starting up after Periods of Standstill
203
Tools
205
Modules
207
Material Handling
209
Additional Specifications
211

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Zünd D3 Operating Manual (212 pages)

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