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York-Shipley 5 Series Manuals
Manuals and User Guides for York-Shipley 5 Series. We have
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York-Shipley 5 Series manual available for free PDF download: Installation, Operation And Maintenance Manual
York-Shipley 5 Series Installation, Operation And Maintenance Manual (230 pages)
Brand:
York-Shipley
| Category:
Boiler
| Size: 7 MB
Table of Contents
Table of Contents
9
General Description
13
Purpose
13
Arrangement
13
General Description
14
The Boiler
14
Description of Boiler Components
15
Warning and Caution Label Identification
23
Electrical Data
25
Storage Information
33
Inspection
33
Storage
33
Boiler Lay-Up
33
Dry Storage
34
Wet Storage
34
Description and Boiler Room Items
37
Principles of Operation, Startup and Safety
53
Combustion
53
Boiler Fluid Flow Paths
56
Thermodynamics
60
Instrumentation
66
Controls
67
Burner Controls
68
Flame Safety Control
69
Combustion Program Control
73
Boiler Operation
77
Boiler Prerequisites
77
Startup
77
Normal Operation
78
Shutdown
79
Boiler Safety
79
Safety Rules
80
Safety
81
Startup, Adjustment and Operating Procedures
83
Introduction
83
Initial Line-Up Check List
83
Boil out Prior to Initial Startup
83
Initial Startup Check List
85
Gas Startup
86
Normal Operation
88
Field Linkage Adjustment
88
Combustion Testing
88
Oil-Fired Testing
88
Smoke Testing
89
Stack Temperature
92
Gas-Fired Testing
93
Combustion Efficiency
93
Routine Boiler Operation
93
Boiler Startup
94
Boiler Support Systems Startup
94
Boiler Startup Steps
102
Boiler Failure to Start
105
Boiler Shutdown
105
Service and Maintenance
107
Periodic Service Inspections and Maintenance
107
Daily Procedures
107
Weekly Procedures
108
Monthly Procedures
108
Semi-Annual Procedures
109
Annual Procedures
109
Operation Test
110
Pre-Startup Inspection
113
Instructions for Installing New Chamber Tile in Furnace Tube
117
Removal and Replacement of Front Cover and Gaskets
120
Internal Cleaning and Care
120
External Care of Boiler
120
Feed Water Treatment
121
Scale Removal from Internal Parts or Boilers
121
Cause of Tube Leaks
123
Condensation
124
Installation of New Tubes
125
Repair or Replacement of Tubes
126
Corrosion
127
General Rules for Avoiding Corrosion
129
Scale Formation
130
Bagging
132
Blistering
132
Foaming
133
Priming
133
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