Yanmar ZT350 series Manuals

Yanmar ZT350 series Manuals

Manuals and User Guides for Yanmar ZT350 series. We have 2 Yanmar ZT350 series manuals available for free PDF download: Installation Manual, Operation Manual

Yanmar ZT350 series Installation Manual

Yanmar ZT350 series Installation Manual (80 pages)

Brand: Yanmar | Category: Outboard Motor | Size: 11 MB

Table of Contents

Table of Contents
3
Safety
7
General Information
13
Notice to Vessel OEM & Equipment Installer
14
Sales and Technical Assistance
14
Tightening Torques for Standard Bolts and Nuts
15
Lubricants / Sealants / Adhesives
15
Special Tools
16
Trim-In Limiter
16
Steering Tie Bar Considerations
17
Internal Tie Bar Only
17
Internal and External Tie Bar
17
External Power Steering with an External Tie Bar
17
Corrosion Control
17
Shore Power
17
Antifouling Paint
18
Painting the Transom and Stern-Drive
18
Vessel Design
19
Vessel Design Considerations
20
Transom Thickness
20
Laying out the Transom Cutout
20
Vessel Engine Mount Position
20
Selecting an Engine Exhaust System
21
Installing Engine and Drive Unit
23
Positioning the Drive Unit
25
Locating the Crankshaft Vertical Centerline - Single Engine Installation
25
Locating the Crankshaft Vertical Centerline - Dual Engine Installation
25
Finding the Crankshaft Horizontal Centerline (X-Dimension)
26
Cutting the Vessel Transom
28
Checking the Transom Thickness
29
Installing the Transom Assembly
30
Connecting the Speedometer Pickup
32
Drive Unit Seawater Pickup
32
Alternate Seawater Pickup
33
Connecting the Inlet Water Hose
34
Connecting the Oil Reservoir Hose
35
Installing the Oil Reservoir
36
Installing the Shift Plate
36
Installing the Steering System
37
Connecting the Steering Cables
40
Installing the Power Trim Pump
42
Exhaust Options
43
Through-The-Propeller Exhaust
43
Alternate Exhaust System
43
Installing the Engine
44
Aligning the Engine
45
Electrical Connections
47
Engine Bonding Wire Connection
47
Trim Position Sender Connection
47
Y-Caps Controller Connection
47
Hydraulic Connections
49
Oil Reservoir
49
Power Steering Hoses
50
Installing the Drive Unit
51
Speedometer Connection
55
Remote Controls
58
Power Trim System
58
Control System
58
Pump Location
58
Steering Helm and Cable
58
Steering Cable Specifications
58
Installation of Steering Cable
60
Throttle and Shift Cables
61
Shift and Throttle Cable Travel
61
Verify Propeller Rotation with Mechanical Shift System
61
Shift Cable Installation and Adjustment
62
Setting the Cable Length
62
Install the Drive Unit Shift Cable
62
Troubleshooting Shift Problems
65
Pre-Delivery Preparation
68
Power Steering Fluid
68
Battery Connections
68
Check the Power Trim Pump Fluid
69
Fill the Power Trim Pump Fluid
70
Check the Stern-Drive Oil Level
70
Fill the Stern-Drive with Oil
71
Propeller Selection
72
General Propeller Installations
73
Installing the Propellers
74
Removing the Propeller
75
Test Preparations
76
Engine Operation Tests
76
Out-Of-Water Testing
76
In-Water Testing
77
Drive Unit Operational Tests
77
Cold Weather (Freezing Temperature), Seasonal and Extended Storage
79

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Yanmar ZT350 series Operation Manual

Yanmar ZT350 series Operation Manual (58 pages)

Brand: Yanmar | Category: Outboard Motor | Size: 5 MB

Table of Contents

Table of Contents
3
Introduction

5
- Record of Ownership
  6
Safety

7
- Safety Precautions
  7
Product Overview

15
- Overview
  15
- Component Identification
  16
  - Location of Serial Numbers
    17
- Corrosion Protection
  18
  - Galvanic Corrosion
    18
  - Corrosion Control
    18
  - Shore Power
    18
  - Underwater Drive Coating
    18
  - Additional Protection
    19
  - Gear Housing Anodic Plates
    20
  - Ventilation Plate Anode
    20
  - Trim Cylinder Anodes
    20
  - Propeller Shaft Anode
    20
- Features and Controls
  21
  - Remote Controls
    21
  - Power Trim
    21
  - Stern-Drive Trim Angle
    22
  - Trim and Tilt / Trailering Switch
    22
  - Electrical System
    23
Stern-Drive Operation

25
- Propeller Selection
  27
- Installing the Propellers
  28
- Removing the Propeller
  30
- Daily Checks
  30
Maintenance

35
- Periodic Maintenance
  37
- Tightening Fasteners
  38
- Torque Charts
  39
  - Standard Torque Values
    39
  - Torque Specifications
    39
- Periodic Maintenance Table
  40
- General Inspection
  42
- Power Trim Pump Fluid
  42
- Periodic Maintenance Procedures
  43
  - Weekly
    43
  - After Initial 50 Hours of Operation
    44
  - Every 50 Hours of Operation
    45
  - Every 100 Hours of Operation
    45
  - Every 250 Hours of Operation
    50
  - Every Year
    53
Troubleshooting

55
Long-Term Storage

57
- Cold Weather (Freezing Temperature), Seasonal and Extended Storage
  57
  - Stern-Drive Lay up
    57
  - Stern-Drive Recommissioning
    58

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