Yanmar 3JH40 Manuals

Manuals and User Guides for Yanmar 3JH40. We have 1 Yanmar 3JH40 manual available for free PDF download: Operation Manual

Yanmar 3JH40 Operation Manual (198 pages)

MARINE ENGINE

Brand: Yanmar | Category: Engine | Size: 29 MB

Table of Contents
3
Introduction
9
Record of Ownership
10
Safety
11
Safety Precautions
12
General Information
12
Before You Operate
12
During Operation and Maintenance
12
Location of Safety Decals
16
Product Overview
19
Yanmar 3/4Jh Common Rail Series Features and Applications
19
New Engine Break-In
20
Component Identification
21
Right Side (Viewed from Flywheel) - 3JH40
21
Left Side (Viewed from Flywheel) - 3JH40
21
Right Side (Viewed from Flywheel) - 4JH45/4JH57
22
Left Side (Viewed from Flywheel) - 4JH45/4JH57
22
Right Side (Viewed from Flywheel) - 4JH80/4JH110
23
Left Side (Viewed from Flywheel) - 4JH80/4JH110
23
Nameplates
24
Function of Major Components
25
Electronic Control System
26
Main Electronic Control Components and Features
27
Control Equipment
28
Instrument Panel (Optional)
28
Accessory Power Output
40
Single-Lever Remote Control Handle
41
Vessel Control System (Vc10)
42
Display
43
Vessel Control System (Vc20)
46
Display
48
Before You Operate
53
Introduction
53
Safety Precautions
53
Diesel Fuel
54
Diesel Fuel Specifications
54
Filling the Fuel Tank
57
Bleeding the Fuel System
58
Priming the Fuel System
59
Engine Oil
59
Engine Oil Specifications
59
Engine Oil Viscosity
60
Checking the Engine Oil
60
Adding Engine Oil
61
Marine Gear or Sail Drive Oil
61
Marine Gear Oil Specifications
61
Sail Drive Oil Specifications
61
Checking Marine Gear Oil
62
Adding Marine Gear Oil
62
Checking and Adding Sail Drive Oil
62
Engine Coolant
63
Engine Coolant Specifications
63
Coolant (Closed Cooling System)
63
Checking and Adding Coolant
64
Engine Operation
69
Introduction
69
Safety Precautions
69
Operation
71
(B25, C35-Type Instrument Panel)
71
Starting the Engine
71
If the Engine Fails to Start
72
Starting at Low Temperatures
72
After the Engine Has Started
73
Remote Control Handle Operation
73
Acceleration and Deceleration
73
Shifting the Engine
73
Switching to Trolling (KMH4A Only)
74
Cautions During Operation
75
Shutting down the Engine
77
Normal Shutdown
77
Engine Auxiliary Stop Switch
78
Auxiliary Stop Switch (Option: It Is Recommended that this Switch Is Installed in an Easily Accessible Location.)
79
Checking the Engine after Operation
79
Operation
80
(Vc10: Vessel Control System)
80
Starting the Engine
80
Station Protect
82
Sys on by ID, Start by ID
82
Owner ID Change
82
If the Engine Fails to Start
83
Starting at Low Temperatures
83
After the Engine Has Started
83
Warm up Mode (Shift Disconnect)
84
Throttle and Shift Control
85
Neutral
85
Forward
85
Reverse
85
Forward (Reverse) to Reverse (Forward)
85
Engine Speed Limit Mode
86
Cautions During Operation
86
Shut-Down the Engine (Stopping)
88
Normal Stopping
88
Normal Stopping (for Folding / Feathering Propeller)
89
Emergency Stop
91
Control the Backup Panel
92
Checking the Engine after Operation
93
Operation
94
(Vc20: Vessel Control System)
94
Starting the Engine
94
Station Protect
96
Sys on by ID, Start by ID
96
Owner ID Change
96
YANMAR E-Key
97
If the Engine Fails to Start
101
Starting at Low Temperatures
101
After the Engine Has Started
101
Warm up Mode (Shift Disconnect)
102
Throttle and Shift Control
103
Neutral
103
Forward
103
Reverse
103
Forward (Reverse) to Reverse (Forward)
103
Engine Speed Limit Mode
104
Cautions During Operation
104
Shut-Down the Engine (Stopping)
106
Normal Stopping
106
Normal Stopping (for Folding / Feathering Propeller)
107
Emergency Stop
109
Control the Backup Panel
110
Checking the Engine after Operation
111
Periodic Maintenance
113
Introduction
113
Safety Precautions
113
Precautions
115
The Importance of Periodic Maintenance
115
Performing Periodic Maintenance
115
The Importance of Daily Checks
115
Keep a Log of Engine Hours and Daily Checks
115
YANMAR Replacement Parts
115
Tools Required
115
Consult Your Authorized YANMAR Marine Dealer or Distributor for Help
115
Tightening Fasteners
116
Epa Maintenance Requirements
118
EPA Requirements for USA and Other Applicable Countries
118
Environmental Condition for Operation and Maintenance
119
Inspection and Maintenance
120
Installation of Exhaust Sampling Port
120
Periodic Maintenance Schedule
121
Inspection and Maintenance of Emission-Related Parts
123
Periodic Maintenance Procedures
124
Daily Checks
124
After Initial 50 Hours of Operation
125
Every 50 Hours of Operation
131
Every 250 Hours of Operation
133
Every 500 Hours of Operation
140
Every 1000 Hours of Operation
141
Troubleshooting
143
Safety Precautions
143
Troubleshooting after Starting
143
Troubleshooting Information
144
Troubleshooting Chart
145
Failsafe Diagnosis Functional Specification Chart
150
Long-Term Storage
155
Prepare Engine for Long-Term Storage
155
Drain Seawater Cooling System
156
Returning the Engine to Service
158
Specifications
159
Principal Engine Specifications
159
3JH40 Engine
160
3JH40 Marine Gear or Sail Drive
161
4JH45 Engine
162
4JH57 Engine
163
4JH45, 4JH57 Marine Gear or Sail Drive
164
4JH80 Engine
165
4JH110 Engine
166
4JH80, 4JH110 Marine Gear or Sail Drive
167
System Diagrams
169
Piping Diagrams
169
Warranty Usa Only
187
Yanmar Power Technology Co.,Ltd
187
Yanmar Emission Control System Warranty Statement
189
Your Warranty Rights and Obligations
189
Yanmar's Warranty Coverage
189
Warranted Parts
190
Exclusions
190
Owners Warranty Responsibilities
191
Customer Assistance
191
Maintenance Log
192

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Yanmar 3JH40 Operation Manual (198 pages)

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