Yamaha YT 60L Manuals

Manuals and User Guides for Yamaha YT 60L. We have 1 Yamaha YT 60L manual available for free PDF download: Service Manual

Yamaha YT 60L Service Manual (99 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 41.04 MB

Index
3
General Information
4
Machine Identification
5
Frame Serial Number
5
Engine Serial Number
5
Special Tools
6
Periodic Inspections and Adjustments
9
Maintenance Intervals Charts
10
Periodic Maintenance
10
Lubrication Intervals
10
Engine
11
Spark Plug
11
Fuel Line
11
Idle Speed
11
Throttle Lever
12
Starter Lever and Cable
12
Starter Cable Adjustment
12
Autolube Pump Cable Adjustment
13
Minimum Pump Stroke Check and Adjustment
13
Air Bleeding
14
Tightening Torque
14
Engine Oil
15
Transmission Oil
15
Recommended Oil
15
Chassis
16
Checking Ignition Timing
16
Air Filter Cleaning
16
Brake Adjustment
17
Brake Lining Inspection
17
Steering Head Adjustment
18
Wheel Bearings
19
Front Wheel
19
Rear Wheel
19
Fuel Cock
19
Tires
20
How to Measure Tire Pressure
20
Reference Tire Pressure
20
Minimum Tire Pressure
20
Engine Overhaul
21
Engine Removal
22
Preparation for Removal
22
Leads and Cables
22
Muffler Assembly
22
Carburetor
23
Engine Disassembly
24
Cylinder Head, Cylinder and Piston
24
Reed Valve and Autolube Pump Assembly
24
Right Crankcase Covers
25
Clutch Assembly and Primary Gears
25
Flywheel Magneto
26
Crankcase and Crankshaft
26
Inspection and Repair
28
Cylinder Head
28
Cylinder
29
Piston
29
Piston Clearance
29
Piston Ring
30
Piston Pin
30
Crankshaft and Connecting Rod
31
Crankshaft Bearing
31
Autolube Pump
32
Crankshaft Specifications
32
Clutch
33
Crankcase
33
Middle Gears
33
Clutch Shoe Wear Limit
33
Bearings and Oil Seals
34
Recoil Starter
34
Engine Assembly and Adjustment
37
Gaskets and Seals
37
Circlips
37
Left Side Crankcase
38
Right Side Crankcase
40
Primary Drive Gear and Clutch
41
Piston, Cylinder, Cylinder Head and Recoil Starter
43
Mounting the Engine
44
Rear Wheel Drive Assembly
44
Carburetion
46
Specifications
48
Disassembly
48
Inspection
48
Float Height
49
Reed Valve Assembly
50
Fuel Level
50
Handling the Reed Valve
50
Storage
50
Valve Stopper
51
Reed Valve
51
Carburetor Joint
52
Front Wheel Removal
54
Front Axle Inspection
54
Front Wheel Inspection
54
Replacing the Wheel Bearings
54
Rear Wheel Removal
55
Front Wheel Installation
55
Rear Wheel Installation
55
Rear Brake
56
Brake Drum
56
Brake Shoe Plate
56
Checking Brake Shoe Wear
56
Shaft Drive and Rear Wheel Bearings
58
Troubleshooting
59
Inspection Notes
59
Grease Leak Inspection
60
Rear Axle
62
Gears
62
Drive Shaft
65
Front Forks and Steering Head
66
Steering Head
68
Cables and Fittings
69
Cable Maintenance
69
Electrical
70
YT60L Wiring Diagram
71
Ignition System
72
Engine Speed Control Unit Troubleshooting
74
Ignition System Troubleshooting
74
Minimum Spark Gap
74
Ignition Spark Gap Test
75
Pickup Coil Inspection
75
Standard Value
75
Charge Coil Inspection
76
Appendices
77
General Specifications
78
Maintenance Specifications
80
General Torque Specifications
85
Definition of Units
85
Conversion Tables
86
Exploded Diagrams
87
Leftside Crankcase
87
Primary Gears/Clutch
88
Fork/Steering Head
89
Front Tire
90
Rear Wheel Hub
91
Final Gear
92
Electrical Components
93
Cable Routing
94
Wiring Diagram
97

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Yamaha YT 60L Service Manual (99 pages)

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