Yamaha YSM10 Manuals

Manuals and User Guides for Yamaha YSM10. We have 1 Yamaha YSM10 manual available for free PDF download: Maintenance Manual

Yamaha YSM10 Maintenance Manual (153 pages)

SMT Assembly System

Brand: Yamaha | Category: Industrial Equipment | Size: 16 MB

Table of Contents
2
Safety Instructions
2
CE Marking
4
Safety
5
To Ensure Safety
5
Defining Safety
5
Causes of Injuries and Accidents
5
Using Safety Gear
5
Restrictions on Machine Use
6
Defining the Operator and Service Personnel
6
Restricting Machine Operation with Passwords
6
Lock out the Main Switch and the Air Supply/Exhaust Switch
6
Cautions During Machine Operation
7
Cautions During Power Outages
7
Cautions Regarding Ferromagnetic Fields
7
Handling the Internal Tape Cutter
7
Keeping Hands Away from Moving Parts
8
Handling Solvents (Including Solder, Adhesive and Flux)
10
Handling the X-Ray Unit
11
Handling the Laser
11
Handling Grease and Oil
12
Handling Batteries
12
Handling Heavy Objects
12
Components and Materials to be Used
13
Safety Message
14
Safety Message and Categories in this Manual
14
Typical Warning Text Found in Manual
15
Safety Instruction
15
Operation and Handling Precautions
16
Facilities and Environmental Condition
17
Warning Labels
18
Warning Label Format and Mark Description
18
Warning Label Format
18
Meaning of Marks
18
Warning Labels
19
Handling Safety Covers
19
Pinching or Crushing Injury
20
Effects on Human Body
21
Handling each Section
24
Caution Labels
26
Machine Damage
26
Label Positions
31
Maintenance List
41
Maintenance
43
Maintaining Machine Performance
44
Essential Conditions and Working Environment
44
Maintaining Machine Per Formance
44
Importance of Periodic Inspections and Cleaning
45
Importance of Appropriate Humidity Management
45
Preparing for Maintenance Tasks
46
Consumable Parts
46
Head Unit
46
Nozzles
48
Main Unit / Base
50
Replaceable Parts
52
Head Unit
52
Maintenance Tools
53
Cleaning Tools
53
Lubricating Tools and Grease
55
Special Tools
57
Required Tools
58
Before Beginning Work
60
Checking the Nozzle
61
Checking with Software
61
Vacuum Level When Nozzle Is Open
63
Checking the Nozzles Visually
64
Cleaning the Feeder Plate
65
Weekly Inspection
68
Nozzle Inspection
68
Nozzle Buffing Area Inspection
68
Checking the Nozzle Leaf Spring
69
Nozzle Cleaning
70
Cleaning and Lubricating the Nozzle Buffing Area
70
Cleaning the Nozzle Air Path
71
Cleaning the Nozzle Tip
71
ANC Nozzle Attaching / Detaching Tool
72
Recognition Unit
75
Cleaning the Multi-Camera Lighting's Protective Glass
75
Monthly Inspection
76
X-Axis
77
Cleaning and Lubricating the X-Axis Ball Screw
77
Cleaning and Lubricating the X-Axis Guide
79
Y-Axis
80
Cleaning and Lubricating the Y-Axis Ball Screw
80
Cleaning and Lubricating the Y-Axis Guide
82
Conveyor
83
Checking the Conveyor Sensor Condition and Operation
83
Three-Month Inspection
85
Head Unit
85
Cleaning and Replacing the Air Filter
85
PU-Axis
86
Cleaning and Lubricating the PU-Axis Ball Screw and Guide
86
Base
88
Cleaning the Air Intake Filter for Machine Front Side
88
Cleaning the Machine Rear Side Filter
90
Six-Month Inspection
91
Recognition Unit
91
Cleaning the Fiducial Camera
91
Cleaning the Multi-Camera Lighting Unit
92
Cleaning the Scan Camera
93
Base
94
Cleaning the Control Box Filter
94
One-Year Inspection
96
Head Unit
96
Cleaning the Spline Shaft
96
Prepare for Cleaning
97
Conveyor
98
Inspecting Conveyor Belt and Cleaning Guides and Pulleys
98
W-Axis
102
Cleaning and Lubricating W-Axis Ball Screw and Hexagon Spline
102
Cleaning and Lubricating the W-Axis Guide
104
Base
106
Cleaning the Air/Mist Filter and Cup
106
Two-Year Inspection
108
Head Unit
108
Replacing the Ejector Bit
108
Ionizer
110
Cleaning the Ionizer Discharge Needle (Monthly)
111
Replacing the Ionizer Discharge Needle (2-Year)
112
UPS (Uninterruptible Power Supply)
114
Replacing the UPS Battery (3-Year)
114
Nozzle Station
115
Checking and Cleaning Nozzle Station Sensor (1-Year)
115
Maintenance of Sats15
117
Daily Inspection
118
Checking the Pallet and the Setting Conditions
118
Monthly Inspection
120
Checking the Rack and the Guide Rail
120
Cleaning and Lubricating the AZ-Axis Ball Screw and Guides
121
6-Month Inspection
123
Cleaning and Lubricating the AH-Axis Guide
123
Lubrication Preparations
125
Compatible Grease
125
Grease Gun
125
Lubrication Points and Schedule (Main Machine)
126
X-Axis
126
Y-Axis
127
W-Axis
128
PU-Axis
129
Lubrication Points and Schedule (Sats15)
130
AZ-Axis
130
AH-Axis
131
Nozzle
133
Replacing the Nozzle Tip and Spring
133
Replacing the Nozzle O-Ring
134
Nozzle Leaf Springs
135
Replacing Nozzle Leaf Springs
135
Head Unit
137
Replacing the Valves
137
Conveyor
139
Replacing the Conveyor Belt
139
Replace the Conveyor Belt
141
Appendix 1. Specifications
144
Air Regulator Unit
144
Power Connection Terminals
145
Connection between Machines
146
PREVIOUS INTERFACE Connector
146
NEXT INTERFACE Connector
147
Maintenance Parts
148
YSM10 Main Unit Maintenance Parts List
148
Sats15 Maintenance Parts List
152

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