Yamaha XVS650AKC 1997 Manuals

Manuals and User Guides for Yamaha XVS650AKC 1997. We have 1 Yamaha XVS650AKC 1997 manual available for free PDF download: Service Manual

Yamaha XVS650AKC 1997 Service Manual (361 pages)

Brand: Yamaha | Category: Motorcycle | Size: 15 MB

Illustrated Symbols
6
Contents
7
Motorcycle Identification
16
General Information
16
Vehicle Identification Number
16
Model Label
16
Important Information
17
Preparation for Removal
17
Replacement Parts
17
Gaskets, Oil Seals and O-Rings
17
Lock Washers/Plates and Cotter Pins
18
Bearings and Oil Seals
18
Circlips
18
Checking of Connections
19
Special Tools
20
Specifications
24
Maintenance Specifications
27
Lubrication Chart
33
Cylinder Head Tightening Sequence
34
Crankcase Tightening Sequence
34
Tightening Torques
35
Lubrication Points and Lubricant Types
44
Lubrication Diagrams
46
Cable Routing
50
Periodic Inspections and Adjustments
62
Introduction
62
General Maintenance/Lubrication
63
Fuel Tank and Seats
65
Valve Clearance Adjustment
66
Carburetor Synchronization
69
Idling Speed Adjustment
71
Throttle Cable Adjustment
72
Spark Plug Inspection
73
Ignition Timing Check
74
Compression Pressure Measurement
76
Engine Oil Level Inspection
78
Engine Oil Replacement
79
Clutch Adjustment
81
Air Filter Cleaning
81
Carburetor Joint Inspection
82
Fuel Line Inspection
82
Breather Hose Inspection
83
Exhaust System Inspection
83
Front Brake Adjustment
84
Rear Brake Adjustment
85
Brake Fluid Level Inspection
86
Brake Pad Inspection
87
Brake Shoe Inspection
87
Brake Light Switch Adjustment
87
Brake Hose Inspection
88
Air Bleeding
88
Shift Pedal Adjustment
89
Final Gear Oil Level Inspection
90
Final Gear Oil Replacement
91
Steering Head Inspection
91
Front Fork Inspection
93
Rear Shock Absorber Adjustment
94
Tire Inspection
94
Front Tire
96
Rear Tire
96
Wheel Inspection
97
Spoke Inspection and Tightening
97
Cable Inspection and Lubrication
97
Lever and Pedal Lubrication
98
Sidestand Lubrication
98
Electrical
99
Battery Inspection
99
Fuse Inspection
104
Headlight Beam Adjustment
106
Headlight Bulb Replacement
106
Engine Removal
108
Mufflers, Brake Pedal and Side Cover
108
Cylinder Head Covers
110
Sidestand and Crankcase
112
Engine Mounting Bolts
113
Engine Mounting Bolt Removal
113
Shift Pedal Installation
115
Brake Pedal Installation
115
Cylinder Heads
116
Cylinder Head Removal
116
Rear Cylinder Head
118
Cylinder Head Inspection
119
Cylinder Head Installation
121
Front Cylinder Head
123
Rocker Arms and Camshaft
124
Rocker Arm and Camshaft Removal
125
Rocker Arm and Camshaft Inspection
125
Rocker Arm and Camshaft Installation
126
Valves and Valve Springs
128
Valve and Valve Spring Removal
128
Valve and Valve Spring Installation
133
Cylinders and Pistons
135
Cylinder and Piston Removal
135
Piston Removal
136
Cylinder and Piston Inspection
136
Piston Ring Inspection
138
Piston Pin Inspection
139
Cylinder and Piston Installation
140
Clutch
141
Crankcase Cover
141
Crankcase Cover Removal
141
Clutch Assembly
143
Clutch Assembly Removal
143
Clutch Removal
145
Clutch Inspection
145
Primary Drive Gear Removal
145
Push Rod Inspection
147
Primary Drive Gear Installation
147
Clutch Installation
147
Shift Shaft
149
Shift Shaft Removal
149
Shift Shaft Inspection
150
Shift Shaft Installation
150
Oil Pump
152
Oil Pump Removal
152
Oil Pump Disassembly
153
Oil Pump Inspection
154
AC Magneto and Starter Clutch
155
Stator Coil and Pickup Coil
155
AC Magneto and Starter Clutch Removal
156
AC Magneto Removal
157
Starter Clutch Inspection
157
AC Magneto Installation
158
Crankshaft and Connecting Rods
160
Crankcase
160
Crankcase Separation
160
Crankshaft Removal
164
Crankshaft Inspection
164
Bearing Color Code
167
Crankshaft Installation
169
Crankcase Assembly
170
Transmission
172
Transmission Removal
172
Shift Fork Inspection
173
Shift Cam Inspection
173
Transmission Inspection
173
Transmission Installation
175
Middle Gear
176
Middle Driven Pinion Gear
176
Middle Driven Pinion Gear Removal
179
Middle Drive Pinion Gear Removal
180
Middle Gear Inspection
181
Middle Drive Pinion Gear Installation
181
Middle Driven Pinion Gear Installation
182
Middle Drive Gear Shim Selection
185
Gear Backlash Adjustment
186
Carburetor
190
Carburetor Removal
190
Carburetor Inspection
193
Fuel Level Adjustment
196
Throttle Position Sensor Inspection and Adjustment
197
Air Induction System
199
Air Injection
199
Air Cut-Off Valve
199
Air Induction System Inspection
200
Front Wheel and Brake Disc
202
Front Wheel Disassembly
204
Front Wheel Inspection
204
Brake Disk Inspection
205
Front Wheel Assembly
206
Front Wheel Installation
206
Front Wheel Static Balance Adjustment
207
Front Brake
209
Front Brake Pads
209
Front Brake Pad Removal
209
Brake Pad Replacement
210
Master Cylinder
212
Master Cylinder Removal
212
Master Cylinder Disassembly
213
Master Cylinder Inspection
214
Master Cylinder Assembly
214
Master Cylinder Installation
215
Front Brake Caliper
217
Front Brake Caliper Removal
217
Front Brake Caliper Disassembly
218
Caliper Disassembly
219
Caliper Inspection
219
Caliper Assembly
220
Caliper Installation
220
Rear Wheel and Rear Brake
222
Muffler and Rear Brake Rod
222
Muffler and Rear Brake Rod Removal
222
Rear Wheel
223
Rear Wheel Removal
223
Rear Wheel Disassembly
224
Rear Brake Disassembly
225
Rear Brake Inspection
227
Rear Wheel Assembly
228
Rear Brake Assembly
229
Rear Wheel Installation
229
Rear Wheel Static Balance Adjustment
230
Front Fork
231
Front Fork Removal
231
Front Fork Disassembly
233
Front Fork Installation
239
Handlebar
241
Handlebar Removal
241
Handlebar Inspection
243
Handlebar Installation
243
Steering Head
246
Steering Head Removal
246
Rear Shock Absorber and Swingarm
249
Handling Notes
251
Notes on Disposal
251
Rear Shock Absorber Inspection
251
Swingarm Installation
252
Rear Shock Absorber Installation
252
Swingarm Inspection
253
Shaft Drive
254
Final Gear Backlash Measuement
258
Final Gear Backlash Adjustment
259
Drive Shaft
260
Drive Shaft Removal
260
Final Gear
261
Final Gear Disassembly
261
Final Drive Gear Disassembly
262
Final Drive Roller Bearing Removal and Reassembly
262
Final Drive/Ring Gear Positioninig
264
Deive Shaft Inspection
268
Final Gear Case Installation
268
Electrical Components
270
Switch Inspection
271
Inspecting a Switch Shown in the Manual
271
Switch Continuity Inspection
272
Ignition System
274
Circuit Diagram
274
Electrical Starting System
280
Starting Circuit Operation
281
If the Starter Motor Fails to Operate
282
Starter Motor
286
Starter Motor Removal
286
Starter Motor Disassembly
286
Starter Motor Inspection
287
Starter Motor Assembly
288
Charging System
290
If the Battery Is Not Charged
291
Lighting System
293
Lighting System Check
296
Signal System
299
Signal System Check
303
Fuel Pump System
307
Fuel Pump Circuit Operation
308
If the Fuel Pump Fails to Operate
309
Fuel Pump Test
312
Carburetor Heater System
313
If the Carburetor Heater Fails to Operate
314
Self-Diagnosis
318
Starting Failure/Hard Starting
320
Chassis
349

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Yamaha XVS650AKC 1997 Manuals

Yamaha XVS650AKC 1997 Service Manual (361 pages)

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