Yamaha XV250G Manuals

Manuals and User Guides for Yamaha XV250G. We have 1 Yamaha XV250G manual available for free PDF download: Supplementary Service Manual

Yamaha XV250G Supplementary Service Manual (292 pages)

Brand: Yamaha | Category: Motorcycle | Size: 22.2 MB

Illustrated Symbols
6
Contents
7
Motorcycle Identification
8
General Information
8
Engine Serial Number
8
Specifications
9
General Specifications
9
Maintenance Specifications
10
Cable Routing
16
Brake Pad Inspection
20
Periodic Inspection and Adjustment
20
Chassis
20
Front Wheel
21
Front Brake
22
Brake Pad Replacement
23
Caliper Disassembly
25
Inspection and Repair
26
Caliper Assembly
28
Front Fork
31
Steering Head
32
XV250(S)G/XV250GC Wiring Diagram
33
Index
39
Periodic Inspections and Adjustments
41
Important Information
48
All Replacement Parts
48
Gaskets, Oil Seals, and O-Rings
48
Lock Washers/Plates and Cotter Pins
48
Special Tools
49
Circlips
49
For Tune up
49
For Engine Service
50
General Torque Specifications
69
Definition of Units
69
Lubrication Points and Lubricant Type
70
Lubrication Diagrams
72
Maintenance Intervals Charts
77
Periodic Maintenance Emission Control System
77
General Maintenance/Lubrication
78
Fuel Tank Removal and Installation
80
Valve Clearance Adjustment
81
Cam Chain Adjustment
83
Idle Speed Adjustment/Throttle Cable Free Play Adjustment
84
Spark Plug Inspection
85
Ignition Timing Check
86
Compression Pressure Measurement
87
Engine Oil Level Inspection
88
Engine Oil Replacement
89
Engine Oil Filter Replacement
90
Clutch Adjustment/Air Filter Cleaning
91
Air Filter Cleaning
92
Canister Inspection
94
Front Brake Adjustment/Rear Brake Adjustment
95
Brake Fluid Level Inspection
96
Shift Adjustment
98
Drive Chain Slack Check/Drive Chain Slack Adjustment
99
Steering Head Adjustment
100
Tire Inspection
103
Wheel Inspection
105
Spoke Inspection and Tightening
105
Cable Inspection and Lubrication
105
Sidestand Lubrication
106
Battery Inspection
107
Electrical
107
Fuse Inspection
109
Headlight Beam Adjustment
109
Headlight Bulb Replacement
109
Engine Overhaul
111
Engine Removal
111
Clutch Cable and Drive Sprocket
114
Engine Disassembly
115
Cylinder Head/Cylinder and Piston
115
Crankcase Cover (Right)
118
Clutch
119
Crankcase Cover (Left)
121
A.C. Magneto
121
Starter Motor
122
Crankshaft and Transmission
123
Cylinder Head
124
Valve
127
Valve Guide
128
Valve Seat
129
Valve Installation
133
Cam Shaft
134
Rocker Arm and Rocker Arm Shaft
135
Timing Chain, Cam Sprocket and Chain Tension
137
Tappet Cover and Cam Sprocket
138
Cylinder and Piston
138
Piston Ring and Piston Pin
140
Primary Gears and Starter
141
Oil Pump
144
Crankshaft
145
Transmission
146
Bearings
147
Circlips and Washers
147
Engine Assembly and Adjustment
148
Transmission and Crankshaft
148
Shift Shaft/Oil Pump
154
Piston/Cylinder and Cylinder Head
159
Cylinder and Cylinder Head
160
Valve, Camshaft and Timing Chain
161
Remounting Engine
167
Carburetor
173
Section View
174
Fuel Pump
180
Pump Operation Inspection
180
Fuel Pump Inspection
180
Static Wheel Balance Adjustment
187
Rear Wheel
189
Caliper Pad Replacement
194
Master Cylinder
196
Master Cylinder Disassembly
197
Brake Reassembly
199
Rear Shock Absorber and Swingarm
214
Drive Chain and Sprockets
218
XV250U/UC Circuit Diagram
222
Color Code
223
Electrical Components
224
Ignition System
226
Circuit Diagram
226
Digital Ignition System Description
228
Flywheel
228
Troubleshooting
229
Electric Starting System
238
Starting Circuit Operation
240
Starter Motor Test
247
Charging System
250
Lighting System
254
Signal System
264
Starting Failure/Hard Starting
281
Poor Idle Speed Performance/Poor Medium and High Speed Performance
282
Faulty Gear Shifting
283
Clutch Slipping/Dragging/Overheating
284
Instable Handling
286
Faulty Signal and Lighting System
287
Overheating
288
XV250U/XV250UC Wiring Diagram
289

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Yamaha XV250G Supplementary Service Manual (292 pages)

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