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SHAW-BOX SKB
Yale HOISTS SHAW-BOX SKB Manuals
Manuals and User Guides for Yale HOISTS SHAW-BOX SKB. We have
1
Yale HOISTS SHAW-BOX SKB manual available for free PDF download: Operation & Service Manual
Yale HOISTS SHAW-BOX SKB Operation & Service Manual (166 pages)
Wire Rope Hoists
Brand:
Yale HOISTS
| Category:
Chain Hoists
| Size: 9.47 MB
Table of Contents
Table of Contents
3
1 General Information
7
Information about Safety Messages
7
Explanation of Signal Words and Symbols
7
Safety Instructions
7
Section Safety Messages
7
Embedded Safety Messages
7
Safety Alert Symbols
8
Additional Symbol
8
Spare Parts
8
Target Audience and Responsibilities
8
Crane Logbook
9
Transport and Storage
9
Weight
9
Installation, Commissioning, Maintenance and Repairs
9
After-Sales Service
10
Periodic Inspections
10
Environmental Information
10
Life Cycle Assessment
10
Energy Consumption
10
2 General Safety Notes
11
Use for Intended Purpose
11
Inappropriate Use
12
Residual Hazards
12
Organizational Safety Precautions
13
General Regulations
13
Recommended PPE
13
Working above Floor Level
14
Sound Pressure Level
14
Fire Safety
14
Safety-Conscious Operation
15
Attaching Load
15
3 Introduction
16
Incorporation
17
4 Installation
18
Stationary Hoist
18
Attachment at Bottom
19
Attachment at Top
21
Fleet Angle
22
Attachment at Bottom
22
Attachment at Top
23
Attachment at Side
24
Fleet Angle
24
Angle of Installation
25
Monorail Trolleys
25
Underslung Trolley KE-S33 - 76
25
Underslung Trolley UE-S4
27
Underslung Trolley UE-S776
29
Articulated Trolley (DKE-S4 / DKE-S6)
31
End Stops for Monorail Trolleys
34
Double Rail Trolley (OE-S)
35
End Stops for Double Rail Trolleys
36
Wheel Diameter D = 3.9 in
36
Wheel Diameter D = 4.9 - 7.9 in
36
Anti-Jump Catch (Option)
37
Description of System
37
Procedure
37
Travel Limit Switches
40
Monorail Trolley
40
Double Rail Trolley
40
Electrical Equipment
41
Supply Cables
41
Terminals
41
Protection of Equipment
42
Emergency Stop
42
Runway Conductor Disconnecting Means
42
Disconnect Switch
42
Protective Conductor
42
Connection Fuses
43
Electromagnetic Compatibility
43
Overload Safety Device
44
Connecting to Mains
45
Control and Control Functions
46
Electric Motors and Related Equipment
47
YK/SK Hoists with Frequency Inverter (VFD)
47
Hook Operated Hoist Limit Switch with Weight Ball "BLS" (Option)
48
Adjusting/Mounting Hook Operated Hoist Limit Switch with Weight Ball
49
Hook Operated Hoist Limit Switch with Switch Rod "PLS" (Option)
50
Mounting Hook Operated Hoist Limit Switch with Switch Rod on Stationary Wire Rope Hoists (YKA/SKA / YKB/SKB)
51
Mounting Hook Operated Hoist Limit Switch with Switch Rod on Stationary Wire Rope Hoists (YKC/SKC)
54
Mounting Hook Operated Hoist Limit Switch with Switch Rod on Stationary Wire Rope Hoists (YKE/SKE / YKD/SKD)
56
Mounting Hook Operated Hoist Limit Switch with Switch Rod on Trolleys (KE-S
58
Mounting Hook Operated Hoist Limit Switch with Switch Rod on Trolleys (UE-S77)
67
Mounting Hook Operated Hoist Limit Switch with Switch Rod on Trolleys (OE-S)
68
Reeving Rope
70
Overview of Reeving
71
Rope Fastening Point (YKA/SKA - YKE/SKE)
72
Position of the Rope Fastening Point
75
5 Commissioning
80
6 Operating
81
Operating Precautions
81
Duties of Crane Operator
83
Control Pendant
84
Emergency Stop
84
Hoists with Frequency Converter
85
7 Inspection and Maintenance
86
Inspection Intervals
87
Maintenance Intervals
88
Motors
89
Gears
89
Changing the Gear Oil
90
Drive-Through Mechanism Conversion or Replacement (Single Girder Trolleys)
91
Drive-Through Mechanism for Travel Drive (Trolleys KE-S33 - KE-S65)
91
Underslung Trolley UE-S4
91
Drive-Through Mechanism for Travel Drive (Trolley KE-S76)
92
Drive-Through Mechanism for Travel Drive (UE-S776)
93
Underslung Trolley UE-S776 with Wire Rope Hoists YKE/SKE 4PS (4-Strand)
93
Drive-Through Mechanism for Travel Drive (DKE-S4 / DKE-S6)
94
Hoist Motor Brake (RSM)
95
Checking the Brake
95
Replacing the Brake Rotor
96
Hoist Motor Brake (NM) 12/2H
98
Checking the Brake
98
Replacing the Brake Rotor
98
Hoist Motor Brake (NM) 4H
100
Checking the Brake
100
Replacing the Brake Rotor
101
Hoist Motor Brake (NM) 4HS
103
Checking the Brake
103
Replacing the Brake Rotor
104
Replacing the Pressure Springs
106
Travel Motor Brake
107
Geared Limit Switch
108
System Description for Geared Limit Switch - Version 1
108
System Description for Geared Limit Switch - Version 2
109
Maintenance Work on the Geared Limit Switch
109
Checking the Geared Limit Switch
110
Checking the Operational Hoist Limit Switch - Version 1 (S3)
110
Checking the Emergency Hoist Limit Switch - Version 1 (S1)
111
Checking the Operational Hoist Limit Switch - Version 2 (S3)
113
Checking the Emergency Hoist Limit Switch - Version 2 (S1)
114
Adjusting the Geared Limit Switch
116
Geared Limit Switch - Version 1
117
Geared Limit Switch - Version 2
121
Hook Dimensions C for KE-S
124
Assembling the Bottom Hook Block
131
Overload Safety Device
132
Testing Overload Safety Device
132
Maintenance of Overload Safety Device with Pressure Sensor
132
Maintenance of Overload Safety Device with Shear Force Sensor
132
Crane Test
132
Rope Drive
133
Rope and Rope Attachment - General Information
133
Replacement of Wire Rope Due to Broken Wires
134
Removing the Rope Guide
136
Installing the Rope Guide
137
Replacing the Rope Guide
139
Changing the Wire Rope
140
Checking Rope Drum for Wear
143
Checking and Maintaining the Rope Sheave
144
Checking the Load Hook
146
Trolley
147
Remaining Service Life
148
Operating Hours Counter in SLE Load Monitor
148
Multicontroller SMC (Optional)
148
General Overhaul
149
8 Wearing Parts
150
Serial Number
150
Hoist
150
9 Troubleshooting
152
10 Decommissioning
154
Dismantling
154
Scrap Disposal
154
11 Technical Data
155
Conditions of Use
155
Hoist
156
Pole-Changing Hoist Motors 12/2H
156
Pole-Changing Hoist Motors 12/2H
157
Pole-Changing Hoist Motors ../.H.. 50Hz
158
Frequency-Controlled Hoist Motors 4H
159
Frequency-Controlled Hoist Motors 4HS.-MF 100 Hz
160
Frequency-Controlled Hoist Motors 4HS.-MF 120 Hz
160
Cable Cross Sections and Lengths of Supply Cable
161
12/2H
161
Cable Cross Sections and Lengths of Supply Cable for Pole-Changing Hoist Motors
162
Tightening Torques
163
Lubricants
165
Lubricants for Travel Drive
165
Circuit Diagrams
165
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