Yale GDP25LX Diesel Forklift Manuals

Manuals and User Guides for Yale GDP25LX Diesel Forklift. We have 1 Yale GDP25LX Diesel Forklift manual available for free PDF download: Service Manual

Yale GDP25LX Service Manual (70 pages)

Brand: Yale | Category: Forklifts | Size: 3.53 MB

Contents
1
General
2
Warning
2
Frame, LPG
2
Frame, Dual Fuel or Diesel
3
Hood, Seat, and Side Covers Replacement
4
Hood Latch
4
Side Cover, Floor Plate, and Cowl Components
5
Dash Panel and Upper Steering Column Cover Removal
7
Dash Panel, Kick Panel, and Seal Plate Removal
8
Disconnect Seat Wire Harness
9
Remove Seat from Hood
10
Gas Spring and Hood Removal
10
Install
11
Gas Spring and Seat Hole Alignment
11
Hood Latch Adjustment
12
Description
13
Steering Column Repair
13
Steering Column and Cowl
13
Steering Column Remove/Install
14
Clean
15
Inspect
15
Assemble
15
Steering Column Assembly
16
Counterweight Replacement
17
Weight of Counterweights
17
Counterweight Installation
18
Counterweight with Lifting Eyebolts
18
Overhead Guard Replacement
19
Clean and Inspect
20
Overhead Guard Rain Top
21
Operator Restraint System Replacement
22
Emergency Locking Retractor (ELR)
22
Engine Replacement
23
LPG Engine
23
Operator Restraint System
23
PSI Engine and Transmission Mounting Arrangement
24
PSI Engine and Transmission Remove
25
Power Distribution Module and Battery Tray
26
Transmission Electrical Connectors
28
PSI Engine Removal Access Port
28
PSI Flywheel and Torque Converter Housings
29
PSI Engine and Frame
30
PSI Engine Mounts
30
Diesel Engine
31
No Smoking
31
Yanmar Diesel Engine and Transmission Mounting Arrangement
32
Yanmar 2.6L Diesel Engine and Transmission Removal
33
Yanmar Torque Converter Bolt Access
35
Yanmar Flywheel and Torque Converter Housings
36
Yanmar Engine Mounts
37
Transmission Replacement
39
Hydraulic Hose, Aluminum Transmission Housing
40
Rear Mount-Transmission
40
Drive Shaft Yoke
41
Throttle Pedal and Cable Adjustment
42
Throttle Pedal Stop Adjustment
42
Yanmar Diesel Engine with Electronic Throttle
42
Throttle Pedal Stop Adjustment, PSI 2.4L Engines
42
Cooling System
43
Throttle Pedal and Cable Adjustment, Yanmar Diesel Engine
43
Hydraulic Filter Repair
44
Hydraulic Filter
44
Clean and Inspect
44
Tank Repair
45
Hydraulic and Diesel Tanks
45
Steam Method of Cleaning
46
Hydraulic and Fuel Tanks
46
Chemical Solution Method of Cleaning
47
Small Leaks, Repair
47
Large Leaks, Repair
47
Preparations for Use after Repair
47
Label Replacement
48
Warning and Safety Labels for Lift Trucks with PSI Engine
49
Warning and Safety Labels for Lift Trucks with Yanmar Diesel Engine
51
Engine Identification
53
Major Engine Component Identification
53
Major Engine Components
53
Location of Labels
54
Engine Nameplate (Typical)
54
Typical Location of Engine Labels
54
Engine Removal and Installation
55
Cylinder Head Assembly Repair
55
Cylinder Head Components
56
Glow Plugs
58
Valve Cover
58
Rocker Arm Assembly
59
Push Rods
61
Rocker Arm Inside Diameter
61
Rocker Arm Shaft Outside Diameter
61
Push Rod Inspection
61
Valve Clearance Adjustments
62
Valve Clearance Measurement
63
Valve Clearance Adjustment
63
Valve Cap Check
63
Cylinder Head Assembly
64
Fuel Filter Housing Assembly
64
Intake Manifold
65
Exhaust Manifold
66
Cylinder Head and Gasket
67
Cylinder Head Bolt Loosening Sequence
67
Valves and Valve Springs, Remove
68
Valve Guides, Remove
68

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