XYZ Machine Tools ProtoTRAK SLX CNC Manuals

Manuals and User Guides for XYZ Machine Tools ProtoTRAK SLX CNC. We have 1 XYZ Machine Tools ProtoTRAK SLX CNC manual available for free PDF download: Safety, Installation, Maintenance, Service & Parts List Manual

XYZ Machine Tools ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual

XYZ Machine Tools ProtoTRAK SLX CNC Safety, Installation, Maintenance, Service & Parts List Manual (107 pages)

Brand: XYZ Machine Tools | Category: Industrial Equipment | Size: 3.8 MB

Table of Contents

Table of Contents
3
1 Safety Specifications

5
- Safety Precautions
  6
2 Installation

8
- Floor Plan, Layout & Space Requirements
  8
- Uncrating
  9
- Shortages: Inventory Checklist
  9
- Installation Instructions & Checklist
  10
- Machine Specifications
  12
- Prototrak SLX Control Hardware
  13
- Lifting And/Or Moving the Machine
  13
- Cleaning
  15
- Leveling
  15
  - Slx 1630
    16
- Electrical Connection
  16
  - Phase Converters
    17
- Mounting the Display Pendant
  17
- Cable Interconnections
  18
- Lubrication System
  21
  - Headstock
    21
  - Automatic Way Lubrication Pump
    22
  - Lube Pump Operation
    22
  - Factory Default Values
    22
3 Troubleshooting by Symptom

24
- Problems Relating to Machining Results
  24
  - Poor Finish
    24
  - Turning Diameters out of Round
    25
  - Cutting Taper
    25
  - Parts Have Incorrect Dimensions
    25
  - Threading Problems
    26
- Problems Regarding the Motion of the Machine
  26
  - Run Away Axis
    26
  - Slow down Axis
    27
  - Axis will Not Jog
    27
  - Axis Motor Motion Is Not Smooth
    27
  - Vibration in Motion
    28
  - Searching Axis
    28
- Problems Relating to the Operation Control
  29
  - Display Blanks
    29
  - Bad Picture on the Display
    29
  - Keyboard Lockup
    29
  - Fault X or Z
    30
  - Problems Reading the Floppy Disk
    30
  - System will Not Turn on
    30
  - System will Not Boot up
    30
  - System Reboots by Itself
    31
  - System Shuts off
    31
  - Will Not Hold Calibration
    31
  - E-Stop Error
    32
  - Problems with the Measurements
    32
  - Z-Axis Measurements Do Not Repeat
    32
  - Accurate
    32
  - The DRO Is Not Counting
    33
  - X & Z-Axis Measurements Are Not Accurate
    33
  - Z-Axis Electric Handwheels Turn in Wrong Direction
    34
  - Problems with the Machine Tool
    34
  - Spindle Stalls or Turns off During Machining
    34
  - Spindle Motor Hums or will Not Run
    35
  - Spindle Runs Backwards
    35
  - Excess Gearbox Noise
    35
  - Headstock Is Leaking Oil
    35
  - Tailstock Barrel Is Stiff
    36
4 Diagnostics

37
- The Machine Tool & Set up
  37
  - Leveling
    37
  - A Special Word about the X Gib
    37
  - Lubrication
    37
  - Machining Set-Up
    37
- The Mechanical Drive Train (X,Z)
  39
- Computer/Pendant Diagnostics
  40
- Motor Diagnostics
  41
- Servo Drivers
  42
- Electrical
  43
  - Checking A/C Voltage
    43
  - Checking Fuses
    43
  - Main Electrical Box
    44
  - Cable Breakout Box Connections
    50
  - Cable Connections
    50
- Door Interlock Switch
  51
- Service Codes
  51
  - Software Codes
    51
  - Machine Set-Up Codes
    52
  - Diagnostic Codes
    55
  - Operator Defaults/Options Codes
    56
- Procedures for Replacements & Maintenance
  
  57
  - Replacements
    57
    
    Motor Replacement
    57
    
    Servo Driver Replacement
    57
    
    System Flash Disk Replacement
    60
    
    Cable Routing on Machine
    62
    
    Electronic Handwheels & Jogstick
    62
    
    Cable Routing in Electrics Box
    62
    
    Spindle Drive Belt Replacement
    62
    
    Spindle Motor Removal
    63
    
    Spindle Encoder Replacement
    63
    
    X-Axis Ball Screw Removal
    63
    
    Installing Angular Contact Bearings
    67
    
    Z-Axis Ball Screw Removal
    68
    
    Align Z-Axis Ball Screw Assembly
    68
    
    Headstock Taper Adjustment
    71
    
    Spindle Bearing Preload
    72
    
    Aligning Tailstock to Spindle
    73
    
    Spindle Motor Wiring
    73
  - Maintenance
    74
    
    Gib Adjustments
    74
    
    Calibration & Backlash Constants
    75
    
    Lubrication
    77
6 Indexer Options

80
- Dorian Indexer Option
  80
- Tool Indexer Option
  85

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