Woodward SonicFlo Gas Control Valve Manuals

Manuals and User Guides for Woodward SonicFlo Gas Control Valve. We have 3 Woodward SonicFlo Gas Control Valve manuals available for free PDF download: Installation And Operation Manual

Woodward SonicFlo Installation And Operation Manual (79 pages)

High Temperature Gas Fuel Control Valves with Electric Trip and Enhanced Dynamics Package

Brand: Woodward | Category: Control Unit | Size: 6 MB

Table of Contents
3
Warnings and Notices
5
Important Definitions
5
Personal Protective Equipment
5
Electrostatic Discharge Awareness
6
Electrostatic Precautions
6
Regulatory Compliance
7
Chapter 1. General Information
10
Introduction
10
Figure 1-1. High Recovery Sonicflo Gas Fuel Control Valves
10
Figure 1-2A. Sonicflo Outline Drawing (2-Inch, Class 600)
13
Figure 1-2B. Sonicflo Outline Drawing (2-Inch, Class 600)
14
Figure 1-3A. Sonicflo Outline Drawing (2-Inch, Class 300)
15
Figure 1-3B. Sonicflo Outline Drawing (2-Inch, Class 300)
16
Figure 1-4A. Sonicflo Outline Drawing (3-Inch, Class 600)
17
Figure 1-4B. Sonicflo Outline Drawing (3-Inch, Class 600)
18
Figure 1-5A. Sonicflo Outline Drawing (3-Inch, Class 300)
19
Figure 1-5B. Sonicflo Outline Drawing (3-Inch, Class 300)
20
Figure 1-5C. Sonicflo Outline Drawing (3-Inch, Class 300, Relocated Junction Box)
21
Figure 1-5D. Sonicflo Outline Drawing (3-Inch, Class 300, Relocated Junction Box)
22
Figure 1-6A. Sonicflo Outline Drawing (4-Inch, Class 600)
23
Figure 1-6B. Sonicflo Outline Drawing (4-Inch, Class 600)
24
Figure 1-7A. Sonicflo Outline Drawing (4-Inch, Class 300)
25
Figure 1-7B. Sonicflo Outline Drawing (4-Inch, Class 300)
26
Figure 1-7C. Sonicflo Outline Drawing (4-Inch, Class 300, Relocated Junction Box)
27
Figure 1-7D. Sonicflo Outline Drawing (4-Inch, Class 300, Relocated Junction Box)
28
Figure 1-8A. Sonicflo Outline Drawing (6-Inch, Class 600)
29
Figure 1-8B. Sonicflo Outline Drawing (6-Inch, Class 600)
30
Figure 1-9A. Sonicflo Outline Drawing (6-Inch, Class 300)
31
Figure 1-9B. Sonicflo Outline Drawing (6-Inch, Class 300)
32
Figure 1-9C. Sonicflo Outline Drawing (6-Inch, Class 300, Relocated Junction Box)
33
Figure 1-9D. Sonicflo Outline Drawing (6-Inch, Class 300, Relocated Junction Box)
34
Figure 1-9E. Sonicflo Outline Drawing (6-Inch, Class 600, Hydrogen Compatible Model)
35
Figure 1-9F. Sonicflo Outline Drawing (6-Inch, Class 600, Hydrogen Compatible Model)
36
Figure 1-10A. Hydraulic Schematic Circuit (Hydraulic Trip)
37
Figure 1-10B. Hydraulic Schematic Circuit (Electric Trip)
38
Figure 1-11A. Wiring Diagram
39
Figure 1-11B. Wiring Diagram - Relocated Junction Box
40
Figure 1-11C. Wiring Diagram (Iecex Versions)
41
Figure 1-12A. LVDT Barrier Wiring Diagram (TIIS Requirement, Japan)
42
Figure 1-12B. Servo Valve Barrier Wiring Diagram (TIIS Requirement, Japan)
43
Chapter 2. Description
44
Triple Coil Electrohydraulic Servo Valve Assembly
44
Figure 2-1. Servo Valve Cutaway
44
Trip Relay Valve Assembly
45
Hydraulic Filter Assembly
45
LVDT Position Feedback Sensors
45
Chapter 3. Installation
46
General
46
Figure 3-1. Illustration of Diverging Sleeve Screws
47
Figure 3-2. Illustration of Raised Face Style Diverging Sleeve
47
Unpacking
48
Piping Installation
48
Figure 3-3. Illustration of Extension Style Diverging Sleeve
48
Hydraulic Connections
49
Electrical Connections
50
Fuel Vent Port
51
Electronic Settings
51
Figure 3-4. Gas Fuel Control Valve Block Diagram
51
Figure 3-5. Structures for PID Control
52
Chapter 4. Maintenance and Hardware Replacement
54
Maintenance
54
Hardware Replacement
54
Clocking (Rotation) of Actuator to Valve (for 2" Valves)
59
Clocking (Rotation) of Actuator to Valve (for 3", 4", and 6" Valves)
60
Inspections
61
Routine Inspections
61
Annual Inspections
61
Figure 4-1A. Inspection Areas for 2 Inch Valves
61
Figure 4-1B. Inspection Areas for 3, 4, and 6 Inch Valves
62
Figure 4-2. Location of Hydraulic Interseal Drain and Cap for 2 Inch Valves
62
Troubleshooting
63
Troubleshooting Charts
64
Chapter 5. Safety Management - Safe Position Fuel Shutoff Function
66
Safety Function
66
Product Variations Certified
66
SFF (Safe Failure Fraction) for the Sonicflo™ Gas Fuel Control Valve - over Speed SIF
66
Response Time Data
67
Limitations
67
Management of Functional Safety
67
Restrictions
69
Competence of Personnel
69
Operation and Maintenance Practice
69
Installation and Site Acceptance Testing
69
Functional Testing after Initial Installation
69
Functional Testing after Changes
69
Proof Test (Functional Test)
69
Suggested Proof Test
70
Proof Test Coverage
70
Chapter 6. Product Support and Service Options
71
Product Support Options
71
Product Service Options
71
Returning Equipment for Repair
72
Replacement Parts
73
Engineering Services
73
Contacting Woodward's Support Organization
73
Technical Assistance
74
Revision History
75
Declarations
77

Woodward SonicFlo Installation And Operation Manual (40 pages)

High Temperature Gas Fuel Control Valves

Brand: Woodward | Category: Control Unit | Size: 1 MB

Table of Contents
3
Warnings and Notices

5
Electrostatic Discharge Awareness

6
Regulatory Compliance

7
Chapter 1. General Information

9
Chapter 2. Description

17
Chapter 3. Installation

19
- General
  19
- Unpacking
  20
- Piping Installation
  20
- Electrical Connections
  21
- Figure 3-1. Gas Fuel Control Valve Block Diagram
  22
- Figure 3-2. Structures for PID Control
  22
Chapter 4. Maintenance and Hardware Replacement

24
Chapter 5. Product Support and Service Options

33
- Product Support Options
  33
- Product Service Options
  33
- Returning Equipment for Repair
  34
- Replacement Parts
  35
- Engineering Services
  35
- Contacting Woodward's Support Organization
  35
- Technical Assistance
  36
Revision History

37
Declarations

38

Woodward SonicFlo Installation And Operation Manual (34 pages)

Gas Fuel Control Valve

Brand: Woodward | Category: Control Unit | Size: 0 MB

General Precautions
2
Proper Use
2
Table of Contents
3
Warnings and Notices
5
Important Definitions
5
Personal Protective Equipment
5
Electrostatic Discharge Awareness
6
Regulatory Compliance
7
Chapter 1. General Information
9
Introduction
9
Figure 1-1. Electric Sonicflo Gas Fuel Control Valve
9
Figure 1-2A. Outline Drawing (2" Control Valve)
10
Figure 1-2B. Outline Drawing (2" Control Valve)
11
Figure 1-3A. Outline Drawing (3" Control Valve)
12
Figure 1-3B. Outline Drawing (3" Control Valve)
13
Figure 1-4A. Wiring Diagram
14
Figure 1-4B.plant Wiring Diagram
15
Chapter 2. Description
16
Valve Characteristics
16
Electrical Mechanical Actuator Assembly
16
Brushless DC Motor
16
Resolver Position Feedback Sensors
16
Visual Indicator
16
Chapter 3. Installation
17
General
17
Unpacking
18
Piping Installation
18
Electrical Connections
19
Fuel Vent Port
19
Electronic Settings-Rigging Procedure
19
Chapter 4. Maintenance and Hardware Replacement
20
Maintenance
20
Hardware Replacement
20
Ball Screw Lubrication and Inspection Procedure
20
Figure 4-2. ESV Ball Screw Cover and Ball Screw
21
ESV Actuator Rotation Instructions
22
Figure 4-1. Cutaway View of ESV
23
Chapter 5. Troubleshooting
24
Chapter 6. Service Options
26
Product Service Options
26
Woodward Factory Servicing Options
27
Returning Equipment for Repair
27
Packing a Control
28
Replacement Parts
28
Engineering Services
28
How to Contact Woodward
29
Technical Assistance
29
Electric Sonicflo™ Valve Specifications
31
Declarations
32

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Woodward SonicFlo Gas Control Valve Manuals

Woodward SonicFlo Installation And Operation Manual (79 pages)

Table of Contents

Woodward SonicFlo Installation And Operation Manual (40 pages)

Table of Contents

Warnings and Notices

Electrostatic Discharge Awareness

Regulatory Compliance

Chapter 1. General Information

Chapter 2. Description

Chapter 3. Installation

Chapter 4. Maintenance and Hardware Replacement

Chapter 5. Product Support and Service Options

Revision History

Declarations

Woodward SonicFlo Installation And Operation Manual (34 pages)

Table of Contents

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