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Woodward DVP5000 manual available for free PDF download: Installation And Operation Manual
Woodward DVP5000 Installation And Operation Manual (211 pages)
Digital Valve Positioner Service Tool
Brand:
Woodward
| Category:
Industrial Equipment
| Size: 10 MB
Table of Contents
Table of Contents
3
Important Definitions
11
Personal Protective Equipment
11
Warnings and Notices
11
Electrostatic Precautions
12
Electrostatic Discharge Awareness
12
Regulatory Compliance
13
Chapter 1. Introduction
14
What's New
14
Requirements
14
System Requirements
14
Cabling Requirements
14
USB to RS-232 Adapter
15
Obtaining the Service Tool
15
Installation Procedure
15
Figure 1-1. Searching for Service Tool
15
General Installation Check before Applying Power
16
Getting Started with the DVP Service Tool
16
DVP Service Tool Home Page
16
Figure 1-2. DVP Service Tool Home Page
17
Figure 1-3. Service Tool Connection Options
17
Figure 1-4. Service Tool Disconnect Options
18
Selecting a Communication Port
18
Figure 1-5. Communications Port Selection
18
Figure 1-6. Default Communications Port Selection
19
Establishing a Connection
19
Connection Troubleshooting
19
Service Tool Does Not Connect to DVP
19
Figure 1-7. Communication Status
19
Service Tool Cannot Find the Correct SID File
20
Compatibility of this Service Tool
20
Figure 1-8. Unable to Locate SID File
20
Figure 1-9. Supported DVP Firmware Versions
20
Figure 1-10. Tool Properties Compatibility Display
21
Using the Service Tool Introduction and Instructions
22
Screen Navigation
22
Dashboard Display
22
Figure 1-11. Screen Navigation Options
22
Figure 1-12. Service Tool Dashboard
23
Status Overview Indications
24
Demand Source Indications
24
Command Buttons
24
Navigation Buttons
25
Help Button
25
Dvp Operation
26
Monitoring and Troubleshooting
26
Identification
26
Figure 2-1. Service Tool Identification Page
26
Controller Information
27
Valve Identification
27
Service Tool Identification
27
Firmware Identification
27
Getting Started
27
Editing Settings Using the Service Tool
27
Figure 2-2. Change Source and Edit Configuration Buttons
27
Status Overview
28
Figure 2-3. Edit Window Options
28
Position Readings
29
Discrete Input Functional Status
29
Discrete Output Status
29
Analog Internal Values
29
Analog Output Status
29
Motor Control Parameters
29
Figure 2-4. Status Overview
29
Trend Chart
30
Manual Operation
30
Demand Input Selection
30
Demand Input Source
30
Figure 2-5. Manual Control
30
Trend Chart
31
Figure 2-6. Demand Input Selection Dropdown Menu
31
Figure 2-7. Manual Position Controller and Manual Input Page
31
Creating a Custom Trend Chart
32
Figure 2-8. Trend Chart Properties Window
32
Figure 2-9. Custom Trend Tool "Add to Trend
32
Modifying Trend Chart Properties
33
Figure 2-10. Trending Process Display
33
Exporting and Saving Trend Values
34
Configuration and Calibration
34
Figure 2-11. Modifying Trend Chart Properties
34
Figure 2-12. Manual Display Range Selection
34
Valve Type Selection
35
Figure 2-13A. Configuration & Calibration Page - no Calibration
35
Figure 2-13B. Configuration & Calibration Page - ELA Settings (Read Only)
35
Actuator Type Selection Process
36
Auto Detection Control
36
Figure 2-14. Service Tool Valve Type Selection
36
Actuator Type Selection Diagnostics
37
Selected Valve Type
37
Valve Specific Information
37
Input Configuration
37
Analog Input
38
Manual Position
38
Figure 2-15. Input Configuration - Analog Input
38
Figure 2-16. Input Configuration - Manual Demand
38
PWM Input
39
Figure 2-17. Input Configuration - PWM Input
39
Figure 2-18A. Input Configuration - Canopen Input, Node Address by Unit
40
Figure 2-18B. Input Configuration - Canopen Input, Node Address by CAN HW ID
40
Function Generator
42
Figure 2-19. Input Configuration Function Generator
42
Duty Cycle
43
Figure 2-20. Function Generator Trending Properties
43
EGD Digital Input
44
Figure 2-21. Input Configuration - EGD Input
44
Servo Analog Input
45
Figure 2-22. Input Configuration - Servo Analog Input
45
Figure 2-23. Servo Feedback Calibration Mode Indications
47
EGD Diagnostics
48
Figure 2-24. EGD Diagnostics
48
EGD Performance
50
Figure 2-25. EGD Performance
50
Output Configuration
51
Analog Output
51
Figure 2-26. Service Tool Output Configuration
51
Discrete Output 1 Configuration
52
Discrete Output 1 and 2 Configuration
52
Fault Status & Configuration Overview
53
Diagnostic Indicators
53
Figure 2-27. Process Fault & Status Overview
53
Buttons
54
Fault Status & Configuration Overview Internals
54
Figure 2-28. Fault Status & Configuration Overview Internals
54
Stored Errors Overview
55
Figure 2-29. Stored Errors Overview
55
Stored Errors Overview Internals
56
Figure 2-30. Stored Errors Overview Internals
56
Position Controller Configuration
57
Figure 2-31. Position Controller Configuration
57
Demand Input Filter Settings
58
Zero Cut-Off Configuration
58
Figure 2-32. Demand Input Filter Configuration
58
Figure 2-33A. Zero Cut-Off Configuration Parameters, Traditional (Spring-Only) Mode
60
Figure 2-33B. Zero Cut-Off Configuration Parameters, Current Controlled Mode
60
Figure 2-34. Zero Cut-Off Active/Inactive Indicators
60
Discrete Inputs Configuration
61
Figure 2-35. Zero Cut-Off Timing Chart
61
Figure 2-36. Discrete Inputs Configuration
61
Redundancy Manager Parameters
62
Relubrication Function Configuration
62
Figure 2-37. Position Feedback Redundancy Manager Parameters
62
Current Diagnostic
63
Figure 2-38. Relubrication Function Configuration
63
Position Error Configuration
64
Figure 2-39. Current Diagnostic Configuration
64
Figure 2-40. Position Error Configuration
64
Position Controller
66
Figure 2-41. Position Controller 3-Phase
66
Figure 2-42. Position Controller LAT
66
Motor and Actuator/Valve Position Readings
67
Position Sensor Diagnostics
67
Motor and Actuator/Valve Position Sensor Diagnostics
67
Motor Resolver Difference Diagnostics
67
Motor Position Control State
67
Startup Checks
68
Figure 2-43A. Startup Checks - 3 Phase
68
Figure 2-43B. Startup Checks - LAT
69
Position Offset (Flow Rig)
70
Position Offset (Motor Resolver)
70
Motor Calibration Point
70
Motor Min. and Max. Start-Up Limit Checks
70
Valve Stem Min. and Valve Stem Max Start-Up Range Settings
71
Motor Maximum Startup Direction Settings
71
100% Check
72
Driver
72
Discrete Input Functional Status
72
Discrete Output Status
72
Input Power Information
72
DVP Driver Output Information
72
Figure 2-44. Driver
72
Analog Output
73
DVP Temperatures
73
Resolver Diagnostics
73
Resolver
73
LVDT Position Sensor 1
73
Figure 2-45. Resolver Diagnostics
73
LVDT Position Sensor 2
74
Motor 1 and 2 /Valve Shaft 1 Resolver
74
Motor 1 and 2 Resolver Diagnostics
74
Valve Shaft 1 Resolver Diagnostics
74
Dual DVP Status
75
Canopen Mode
75
Dual DVP Diagnostics
75
Dual DVP Configuration
75
Figure 2-46. Dual DVP Status
75
Linearization
76
Figure 2-47. Linearization Page
76
Dvp Configuration
77
Introduction
77
Valve Type Selection
77
Initiating the DVP to Auto-Detection Mode
78
Figure 3-1. Identification Page
78
Figure 3-2. Valve Type/Serial Number Error
78
Valve Type Selection
79
Figure 3-3. Valve Type Not Supported Error
79
Figure 3-4. Valve Type Selection Page
79
Figure 3-5. Actuator Type Selection Process
80
Figure 3-6. Auto Detection Control
80
Setpoint Source Configuration
81
Setpoint Source Selection (Demand Input)
81
Figure 3-7. Actuator Type Selection Diagnostics
81
Figure 3-8. Information on Selected Valve
81
Manual Position Configuration
82
Figure 3-9. Service Tool Input Configuration, Edit Configuration Page
82
Figure 3-10. Service Tool Manual Position Configuration
82
Analog Input Configuration
83
Figure 3-11. Service Tool Analog Input Configuration
83
Analog Input Mode Selection
83
PWM Input
84
Figure 3-12. Input Configuration, PWM Input Configuration
84
Function Generator Configuration
85
Figure 3-13. Function Generator
85
Figure 3-14. Function Generator Wave Pattern Dropdown Menu
85
Figure 3-15. Function Generator Wave Pattern Prod Test
86
Figure 3-16. Function Generator Sweep Mode Dropdown Menu
86
Canopen Input Configuration
87
Figure 3-17. Canopen, Hardware ID Disabled
89
Figure 3-18. Canopen, DI5 DI4
89
Figure 3-19. Canopen, DI5 DI4 DI3
89
Figure 3-20. Canopen, DI5 DI4 DI2 DI1
90
EGD Demand Configuration
91
Figure 3-21. Canopen Single Mode with Analog Backup
91
Figure 3-22. Canopen Dual Mode
91
Figure 3-23. Canopen Virtual Mode
91
Servo Analog Input Configuration
92
Figure 3-24. EGD Configuration
92
Figure 3-25. Servo Analog Input - Feedback Calibration
94
Figure 3-26. Servo Analog Input - Feedback Calibration Mode Indicators
95
Setpoint Source Modifications
96
Demand Input Filter Configuration
96
Figure 3-27. Setpoint Source Modifications Page
96
Mode Selection
97
Bandwidth Filter Setting
97
Figure 3-28. Bandwidth Filter Settings
97
Noise Filter Setting
98
Bandwidth and Noise Filter
98
Figure 3-29. Noise Filter Settings
98
Figure 3-30. Demand Filter Settings - Bandwidth and Noise Filter Settings
98
Slew Rate Filter
99
Slew Rate and Bandwidth Filter
99
Slew Rate and Noise Filter
99
Figure 3-31. Demand Filter Settings - Slew Rate Filter Settings
99
Figure 3-32. Demand Filter Settings - Slew Rate and Bandwidth Filter Settings
99
Figure 3-33. Demand Filter Settings - Slew Rate and Noise Filter Settings
99
Slew Rate, Bandwidth, and Noise Filter
100
Current Diagnostics
100
Figure 3-34. Demand Filter Settings - Slew Rate, Band Width, and Noise Filter
100
Figure 3-35. Current Diagnostic Configuration off
100
Fault Status and Status Flag Configuration
101
Figure 3-36. Current Diagnostic Configuration on
101
Figure 3-37. Process Fault and Status Flag Configuration Page
101
Discrete Inputs Action
103
Reset Function
103
Discrete Input Configuration
103
Figure 3-38. Discrete Inputs Configuration
103
Discrete Inputs Active Open/Closed
104
Analog Output Configuration
104
Figure 3-39. Analog Output Configuration
104
Analog Output Mode
105
Analog Output Position Scaling
105
Discrete Output 1 Configuration
105
Figure 3-40. Discrete Output Configuration
105
Combined Fault Flag Actions
106
Discrete Output 1 Flag Selection (1-4) and (5-9)
106
Figure 3-41. Discrete Output Flag Selection Dropdown Menu
106
Figure 3-42. Discrete Output Flag Selection (1-4)
106
Discrete Output 2 Configuration
107
Linearization Configuration
107
Figure 3-43. Discrete Output Flag Selection (5-9)
107
User Force Limiter
108
Figure 3-44. Linearization Configuration
108
Figure 3-45. User Force Limiter Configuration
108
Chapter 4. Managing Dvp Settings Files
109
Managing DVP Settings Files
109
Valves with an ID Module
109
Valves Without an ID Module
109
Figure 4-1. Settings Selection
109
Changing Settings on a DVP
110
Archiving DVP Settings
110
Creating a New DVP Settings File
110
Figure 4-2. Saving Settings from DVP to File
110
Figure 4-3. Specifying Settings File Name and Location
111
Figure 4-4. Selecting Settings File Location
111
Figure 4-5. Customer DVP Settings Group
112
Figure 4-6. Saving Settings to the Customer DVP Settings Group
112
Figure 4-7. Entering Notes to Settings File
113
Figure 4-8. Finished Saving Settings Files
113
Modifying the DVP Configuration
114
Figure 4-9. Selecting Edit Settings File
114
Figure 4-10. Opening Settings Files
114
Loading a DVP Settings File to the DVP
115
Figure 4-11. Settings Editor Window
115
Figure 4-12. Selecting to Load Settings Files into DVP
116
Figure 4-13. Load Settings File Selection
116
Figure 4-14. Edit Settings from Older Settings File Prompt
117
Figure 4-15. Loading Settings into DVP
117
Figure 4-16. File Incompatibility Fault Screen
118
Figure 4-17. Completion of Loading Settings into the DVP
118
Converting a DVP Settings File to the Newer Version
119
Figure 4-18. Selecting to Associate Settings File with Application
119
Figure 4-19. Selecting Settings File to Conversion
120
Figure 4-20. Selecting Target Firmware Specification
120
Figure 4-21. Selecting/Creating the File to Store Converted Settings
121
Figure 4-22. Completion of DVP Settings File Conversion
121
Figure 4-23. Settings File Conversion Fault Screen
122
Converting a DVP Settings File to an Older Version
123
Comparing DVP Settings Files
123
Figure 4-24. Settings Comparison File Selection
123
Settings Compare Function
124
Figure 4-25. Settings Comparison File Selection
124
Figure 4-26. Settings Comparison Results Window
124
Manual Settings Comparison
125
Figure 4-27. Side-By-Side Settings Comparison
125
Chapter 5. Product Support and Service Options
126
Product Support Options
126
Product Service Options
126
Returning Equipment for Repair
127
Replacement Parts
128
Engineering Services
128
Contacting Woodward's Support Organization
128
Technical Assistance
129
Appendix A. Glossary of Terms
130
Appendix B. DVP Software Upgrade
148
General Upgrade Information
148
Software Upgrade Procedure
149
Figure B-1. Load Application
149
Figure B-2. Warning Note
149
Figure B-3. Software File
150
Figure B-4. Restore Settings
150
Figure B-5A. Notification When Old to New Firmware Is Not Supported (SID File)
151
Figure B-5B. Notification When Old to New Firmware Is Not Supported (Settings Conversion)
151
Figure B-6. Group Selection
152
Figure B-7. Writing Application to DVP Memory
152
Figure B-8. Reload DVP Setting
153
Figure B-9. Success of Application Upgrading
153
Appendix C. User Force Limiter Mode
155
Introduction
155
Figure C-1. UFL First Enable Screen
156
Figure C-2. First Startup Screen
157
Figure C-3. Manual Operation Warning Message
157
Figure C-4. Actuator 50%, Reduced Force, Reduced Slew Rate
158
Figure C-5. Position Demand 80%, Slew Rate 0
158
Appendix D. 3151A EML100 Quick Start Guide
159
Advanced Startup Diagnostics
159
Disconnecting the EM Digital Driver
159
Figure D-1. 3151A Water Valve with EML100
159
Installing the Digital Valve Positioner (DVP)
160
Figure D-2. DVP to 3151A Communications Connections
161
DVP Software Download
162
Figure D-3. DVP Calibration Software Data Flow
162
Figure D-4. Service Tool Download Window
162
Using DVP Service Tool to Begin Controlling the 3151A EML100 Valve
163
Figure D-5. Service Tool Connection Button
163
Figure D-6. Communications Channel Connection Verification
163
Loading the Valve Setting File to DVP
164
Figure D-7. Setting Menu
164
Figure D-8. Load File Window
164
Figure D-9. Valve File Directory
165
3151 EML100 Valve Calibration
166
Figure D-10. Configuration & Calibration Menu
166
Figure D-11A. Single Resolver TSP Example
167
Figure D-11B. Single Resolver TSP Example
167
Figure D-12. Configuration & Calibration Menu
168
Figure D-13. Valve Position Calibration Information Entry Dual Resolver
169
Figure D-14. Configuration & Calibration Menu
170
Figure D-15. Valve Identification Window
171
Figure D-16. Process Fault and Status Overview Window
172
Appendix E. 3103/3171/EM35MR Quick Start Guide
173
Advanced Start-Up Diagnostics
173
Figure E-1. DVP Data Flow 3103/3171/EM35MR Gas Valve
173
Disconnecting the EM Digital Driver
174
Installing the 24 V Digital Valve Positioner (DVP)
174
Figure E-2. DVP to 3103/3171 Communication Connections
175
DVP Software Download
176
Figure E-3. Calibration Software Data Flow
176
Figure E-4. Service Tool Installer
176
Using DVP Service Tool for Controlling the 3103/3171/EM35MR Valve
178
Figure E-5. Service Tool Connection Button
178
Figure E-6. Communications Channel Connection Verification
178
Figure E-7. Settings Menu
178
Valve Calibration
179
Figure E-8. Correct Valve Verification
179
Figure E-9. Nameplate - Resolver Offset Information
180
Figure E-10. Manual Configuration of Valve Calibration Window
180
Figure E-11. Valve Position Calibration Information Entry
181
Figure E-12. Manual Config, Min Check Startup Diagnostics
182
Figure E-13. Manual Config, Max Check Startup Diagnostics
183
Figure E-14. Valve Identification Window
184
Figure E-15. Process Fault & Status Overview Window
185
Zero Cut-Off Functionality
186
Figure E-16. Manual Configuration of Valve Calibration Window Zero Cut-Off Configuration
186
Figure E-17. Zero Cut-Off Configuration Parameters Window
187
Figure E-18. Zero Cut-Off Active/Inactive Indications
188
Figure E-19. Zero Cut-Off Timing Chart
188
Appendix F. LQ25/LQ25T/LQ25BP Quick Start Guide
189
Advanced Start-Up Diagnostics
189
Figure F-1. DVP Data Flow LQ25 Valve
189
Disconnecting the EM Digital Driver
190
Installing the 24 V Digital Valve Positioner (DVP)
190
Figure F-2. DVP to LQ25 Communication Connections
191
Figure F-3. DVP to LQ25 Dual Resolver Communication Connections
192
DVP Software Download
193
Figure F-4. Calibration Software Data Flow
193
Figure F-5. Service Tool Installation Window
193
Using DVP Service Tool to Begin Controlling the LQ25 Valve
194
Figure F-6. Service Tool Connection Button
194
Figure F-7. Communications Channel Connection Verification
194
Figure F-8. Settings Menu
195
Figure F-9. Correct Valve Verification
196
Valve Calibration (3-Speed Resolver Lq's)
197
Figure F-10. Main LQ25 Configuration Screen
197
Figure F-11. Manual Configuration Dialog Window Valve Position Calibration
198
Figure F-12. Manual Configuration Dialog Window Range Limit Diagnostics
199
Figure F-13. Manual Configuration Dialog Window Minimum Check Startup Diagnostics
200
Figure F-14. Valve Identification Window
201
Valve Calibration (1-Speed Resolver LQ)
202
Figure F-15. LQ25 Resolver Offset Calibration
202
Figure F-16. LQ25 Valve Type Selection
203
Figure F-17. Process Fault & Status Overview
204
Appendix G. DVP Conversion Process
205
To 6.0X Conversion Process Standard Solution
205
Firmware Revision Number to Part Number Cross Reference
206
Instructions to Record the 5.0X Redundancy Manager Values
206
Instructions to Load Redundancy Manager Values into the 6.0X DVP
207
Figure G-1. Redundancy Manager Parameters
207
Figure G-2. Edited Redundancy Manager Parameters
207
Revision History
208
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