wiwa FLEXIMIX GX PFP 2K Manuals

Manuals and User Guides for wiwa FLEXIMIX GX PFP 2K. We have 1 wiwa FLEXIMIX GX PFP 2K manual available for free PDF download: Operation Manual

wiwa FLEXIMIX GX PFP 2K Operation Manual (110 pages)

Brand: wiwa | Category: Paint Sprayer | Size: 10 MB

Ec Declaration of Conformity
2
Table of Contents
3
Foreword
7
Safety
8
Explanation of Symbols
8
Safety Notes
10
Working Pressure
11
Risks Due to the Spray Jet
11
Risks Due to Rams
11
Hazards Due to Agitators
13
Risks Due to Electricity
13
Risks Due to Electrostatic Charge
13
Risks Due to Hot or Cold Surfaces
14
Explosion Protection
14
Health Risks
15
Safety Signs
16
Safety Features
16
Emergency Stop Button
17
Master Switch
17
Safety Valves
18
Compressed Air Shut-Off Valves
18
Ground Cable
19
Operating and Maintenance Personnel
19
Obligations of the Owner
19
Personnel Qualifications
20
Authorized Operator
20
Personal Protective Equipment
20
Warranty and Liability
21
Spare Parts
21
Accessories
21
How to Respond in an Emergency
21
Shutting down the Machine and Relieving the Pressure
21
Leakage
22
Injuries
22
Description
23
Intended Use
23
Erroneous Use
23
Construction
24
Components of the Machine Controls
26
Control Cabinet
26
Compressed Air Regulation Unit
27
Regulator Cluster for the Rams
28
Regulator Cluster for the Feed Pumps
29
Components of the Material Conveyance
29
Flow Chart
29
Rams with Feed Pumps
30
Pressure Vessel with Agitators
32
Proportioning Pump
33
Material Fluid Heater
34
Proportioning Unit
35
Mixing Unit
36
Flushing Unit
37
Flush Pump
38
Flushing Agent Tank
38
Tubular Heater
38
Water Heating
39
Flow Chart
39
Circulation Pump
40
Control Module
41
Menu Window
41
Status Display
42
Display of the Operating Mode
42
Navigation
43
Entry Fields
43
Buttons
43
Menu Structure
46
Operating Area
47
Settings Area
48
Operating Area
49
Overview
49
Main Menu
50
Alarms
50
Control Measurement
50
Detail View of Mixing Ratio and Volume
52
Language Selection
52
Alarm History
53
Counter
53
Information
54
Timer
54
Datalogger (Optional)
55
Diagram
55
Settings Area
57
Keypads
58
Ratio Check
59
Flushing Parameters
60
Valve Management
61
Date and Time
62
Service
62
Manual Valve Controls
62
Recipe Management
63
Filling Parameters (Filling Setup)
64
Transport, Installation, and Assembly
65
Transport
65
Installation Site
66
Assembly
67
Connecting the Hose Bundle
68
Connecting the Spraying Hose and Spray Gun
69
Grounding the Machine
69
Connecting the Compressed Air Supply
70
Connecting the Power Supply
71
Operation
72
Putting the Machine into Operation
72
Switching on the Machine
73
Setting the Controls
73
Putting the Flushing Unit and Water Circulation into Operation
73
Flushing out the Remains of the Test Substance
74
Switching on the Heating Systems
74
Filling the Pressure Vessels with Processing Material
76
Setting the Stroke Limit of the Hardener Dosing Valve
77
Performing the Control Measurement
78
Coating
78
Setting the Spraying Pressure
78
Tips for Good Coatings
80
Changing the Material Drum
81
Flushing
81
Cleaning the Static Mixer
82
Cleaning the Machine Completely
82
Material Change
84
Pressure Relief
84
Work Interruption
85
Brief Work Interruption
85
Longer Work Interruption
85
Decommissioning
85
Storage
86
Disposal
86
Maintenance
87
Regular Testing
88
Maintenance Schedule
88
Maintenance Unit
89
Checking and Cleaning the Water Separator
89
Safety Valve
90
Checking the Safety Valve
90
Replacing the Safety Valve
91
Proportioning Pumps
92
Checking the Release Agent Level in the Proportioning Pumps
92
Lubricating the Toothed Wheels and Pinions of the Rotary Encoder
93
Dosing Valves
93
Feed Pumps
94
Checking the Release Agent Level in the Feed Pumps
94
Adjusting the Top Packing of the Feed Pumps
94
Replacing the Top Packing of the Feed Pumps
95
Replacing the Gaskets of the Follower Plates
95
Checking the Compressed Air and Material Hoses
95
Recommended Operating Fluids
96
Special Tool
96
Eliminating Operational Faults
98
Mechanical Faults
98
Alarms
101
Technical Data
105
Emission Sound Pressure Level in the Workplace
105
Machine Card
105
Type Plates
105
Main Type Plate
106
Type Plate for the Proportioning Pump
106
Hose Volume
107

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