User Manuals: WinGD RT-flex50DF Marine Engine

Manuals and User Guides for WinGD RT-flex50DF Marine Engine. We have 1 WinGD RT-flex50DF Marine Engine manual available for free PDF download: Maintenance Manual

WinGD RT-flex50DF Maintenance Manual (586 pages)

Brand: WinGD | Category: Industrial Equipment | Size: 31 MB

Table of Contents

7
- For Particular Attention
  11
  - 0000−1/A1
    11
- Preface
  11
- General Guidelines for Maintenance: Safety Measures and Warnings
  11
- Clearance Table
  11
  - General
    12
−1/A1 Clearance Table

29
- Crankshaft and Thrust Bearing
  30
- Crankshaft and Main Bearing
  32
- Crosshead Guide
  34
- Cylinder Liner
  36
- Piston Rod Gland
  38
- Piston Rod Gland
  39
- Exhaust Valve
  40
- Top and Bottom End Bearings to Connecting Rod
  42
- Piston Cooling and Crosshead Lubrication
  44
- Piston and Piston Rings
  46
- Driving Wheels for Supply Unit
  48
- Supply Unit
  50
- Fuel Pump
  52
- Tightening Values of Important Screwed Connections
  55
- Torque Values − Standard Screws and Elastic Studs
  63
- 0352−2/A1
  64
- 0360−1/A1
  67
- Engine Cross Section and Longitudinal Section (TC at Driving End)
  83
- Engine Cross Section and Longitudinal Section (TC at Exhaust Side)
  85
- Bedplate and Tie Rod Group
  
  88
  - Bedplate and Thrust Bearing: Foundation Bolts − Check
    88
  - 1112−1/A1
    90
  - Main Bearing
    93
    
    1132−1/A1
    93
    
    Waisted Studs − Loosen and Apply Tension
    93
    
    Main Bearing − Removal and Installation
    97
  - 1132−2/A1
    99
  - Thrust Bearing
    111
    
    Axial Clearance − Checks
    111
  - 1203−1/A1
    111
    
    Thrust Bearing Pads − Removal and Installation
    113
  - 1224−1/A1
    113
  - Engine Stays with Friction Shims Tension Checks
    119
    
    1715−1/A2
    121
    
    1903−1/A1
    123
    
    General
    123
- Cylinder Liner and Cylinder Cover Group
  
  126
  - Cylinder Liner
    126
    
    2124−1/A1
    127
    
    Measure the Cylinder Liner
    127
    
    Removal and Installation
    129
  - 2124−2/A1
    129
    
    Remove Unwanted Material, Dress the Lubricating Grooves and Scavenge Ports
    137
  - 2124−3/A1
    139
    
    2138−1/A1
    142
    
    2140−1/A1
    147
    
    2303−1/A1
    163
Cylinder Cover and Water Guide Jacket − Removal and Installation

167
- Cylinder Cover − Removal
  168
  - Cylinder Cover and Water Guide Jacket − Removal and Installation
    168
  - Cylinder Cover
    168
  - Tool 94265
    168
  - Special Eye Bolts 94265A
    168
    
    Water Guide Jacket − Removal
    168
    
    2708−1/A1
    169
    
    Water Guide Jacket − Installation
    169
    
    Cylinder Cover − Installation
    170
    
    Completion
    171
  - Cylinder Cover Elastic Studs − Loosen and Apply Tension
    173
- 2708−2/A1
  173
- 2708−6/A1
  183
  - 2722−1/A1
    185
    
    Warning
    187
- Injection Valve: Checks, Disassemble, Assemble
  192
  - 2722−2/A1
    195
- Starting Air Valve: Removal, Disassemble, Grind, Assemble, Installation
  200
  - 2728−1/A1
    201
- Exhaust Valve
  205
  - Removal and Installation of Exhaust Valve, Replacement of Elastic Studs
    205
  - 2751−1/A1
    205
Disassemble and Assemble

213
- 2751−2/A1
  215
- Disassemble
  215
  - Valve Drive − Disassemble
    215
  - Valve Spindle − Remove
    216
  - Guide Bush − Remove
    216
- Assemble
  216
  - Guide Bush − Install
    216
  - Valve Spindle − Install
    217
  - Valve Drive − Assemble
    218
  - Valve Stroke Sensor − Install
    218
  - Damper Setting
    219
  - Throttle
    220
  - Non-Return Valve
    220
- Exhaust Valve − Lock
  220
- General
  221
- 2751−3/A1
  223
- 2751−4/A1
  227
- Grinding the Seating Surface on the Valve Head
  227
- Pilot Injection Valve: Removal, Disassemble, Check, Assemble, Installation
  229
  - 2790−1/A1
    231
- Crankshaft, Connecting Rod and Piston Group
  236
  - Crankshaft: Crank Deflection − Measure
    236
  - 3103−1/A1
    236
  - Vibration Damper Inspection (GEISLINGER Vibration Damper)
    236
  - Axial Damper: Disassemble and Assemble
    236
  - Turning Gear: Teeth and Screwed Connections Check
    236
  - Crankcase: Work Platform
    236
  - Top Platform: Configuration of Lifting Tools
    236
    
    3301−2/A2
    255
  - Connecting Rod
    257
    
    3303−1/A1
    257
    
    Loosening and Tensioning the Connecting Rod Studs
    257
    
    Bottom End Bearing − Removal, Inspection and Installation
    263
  - 3303−2/A2
    263
    
    Top End Bearing − Removal and Installation
    271
  - 3303−3/A2
    271
    
    Removal and Installation
    281
  - 3303−4/A2
    281
    
    Top End Bearing − Bearing Cover Removal and Installation
    287
  - 3303−5/A2
    289
  - Crosshead
    293
    
    3326−2/A2
    295
    
    Crosshead Pin − Removal and Installation
    295
  - Piston
    305
    
    Removal and Installation
    305
  - 3403−1/A1
    305
    
    Changing the Compression Shims
    315
    
    3403−2/A1
    317
    
    3403−3/A1
    319
    
    Disassemble and Assemble
    319
    
    3403−4/A1
    325
    
    Top Surface Check
    325
General

327
- Piston Rings and Ring Grooves: Rate of Wear
  327
  - 3425−1/A1
    328
- 2 Piston Ring − Rate of Wear
  
  328
  - Chrome-Ceramic Layer − Measure (Piston Installed)
    328
  - Rate of Wear
    329
  - Service Life − Calculate
    330
- 3 Piston Ring Grooves
  
  331
- 4 Piston Rings − Storage
  
  335
  - 3603−1/A1
    337
- Driving Wheels and Shut-Off Valve for Starting Air
  
  340
  - Group 4
    340
  - Driving Wheels
    340
    
    4103−1/A1
    340
    
    Running and Backlash Clearances and Tooth Condition
    340
  - Starting Air Shut-Off Valve: Clean and Function Check
    340
    
    4325−1/A1
    345
- Supply Unit, Injection and Exhaust Valve Control Group
  
  352
  - Supply Unit
    352
  - 5552−1/A1
    352
    
    Camshaft and Bearing Shells − Removal and Installation
    359
  - 5552−2/A1
    359
    
    5552−4/A1
    369
    
    Lubrication of Supply Unit During Maintenance
    373
    
    5555−1/A1
    375
  - Pilot Fuel Pump Removal and Installation
    377
    
    5555−2/A1
    378
Table of Contents

383
- 1 Preparation
  
  384
  - Fuel Pump: Removal, Disassemble, Assemble, Installation
    384
    
    5556−1/A1
    384
- 2 Fuel Pump − Removal
  
  385
- 3 Disassemble
  
  386
  - Guide Pin − Removal
    386
  - Guide Piston and Roller − Removal
    386
  - Toothed Rack − Removal
    387
  - Pump Cylinder − Removal
    388
  - Non-Return Valve − Removal
    389
- 4 Fuel Pump − Assemble
  
  389
  - Preparation
    389
  - Pump Cylinder − Installation
    389
  - Pump Cover − Installation
    390
  - Toothed Rack − Installation
    390
  - Regulating Sleeve − Installation
    390
  - Pump Plunger and Bottom Housing − Installation
    391
  - Plunger Position − Check
    392
- 5 Fuel Pump − Installation
  
  394
- 6 Completion
  
  395
- 7 Storage
  
  395
Removal, Check, Installation

397
- Fuel Pressure Control Valve: Removal, Check, Installation
  398
  - 5562−1/A1
    399
    
    PCV Check
    399
    
    Preparation
    399
    
    Adjustment Procedure
    400
    
    Setpoint Check
    400
    
    Installation
    401
    
    Storage on Board
    401
- 5562−1/A2
  403
  - 5562−2/A1
    407
  - General
    407
  - 5562−3/A1
    411
- 5583−1/A1
  415
- Fuel Pump Actuator Connection to Fuel Pump
  415
Servo Oil Rail Exhaust Valve Control Unit − Pilot Valve : Removal and Installation

419
- 5801−1/A1
  421
- Regulating Linkage
  421
- Scavenge Air Receiver and Auxiliary Blower
  
  424
  - Group 6
    424
  - Scavenge Air Receiver: Clean and Do Checks
    425
  - 6420−1/A1
    425
    
    General
    425
    
    6420−2/A1
    429
    
    6545−1/A1
    433
    
    Preparation
    434
  - 6606−1/A1
    439
    
    General
    439
    
    Preparation
    439
    
    Removal and Installation
    439
  - 6606−1/A2
    448
    
    6606−2/A1
    451
    
    6708−1/A1
    461
- Cylinder Lubrication Group
  
  480
Cylinder Lubricating System

481
- 1 Cylinder Lubrication System
  
  482
  - Function Check
    483
- 2 Cylinder Lubrication Pump
  
  483
  - Checks
    483
  - 7218−1/A1
    484
- 3 Cylinder Lubricating System − Bleed
  
  484
  - Cylinder Lubricating Pump
    484
  - Oil Pipes
    484
- 4 Duplex Filter
  
  485
  - Clogged Filter Element − Replace
    485
  - Filter Element − Clean
    485
  - Group
    488
  - HP Servo Oil Pipe: Removal, Grind, Installation
    488
    
    8447−1/A1
    491
    
    8460−1/A1
    497
  - 8733−1/A1
    505
  - HP Fuel Pipe: Removal, Grind, Installation (TC at Aft End)
    510
  - 8790−1/A1
    513
- Crank Angle Sensor Unit, Tools
  
  516
  - Group 9
    516
  - Crank Angle Sensor Unit
    517
    
    Proximity Sensor − Replace
    517
  - 9223−1/A1
    517
  - 9403−2/A1
    523
  - Hydraulic Pre-Tensioning Jacks
    537
  - Tool List
    541
    
    9403−5/A1
    542
    
    Standard Tools
    543
    
    Recommended Special Tools
    584

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Engine Marine Equipment Industrial Equipment

More WinGD Manuals

User Manuals: WinGD RT-flex50DF Marine Engine

WinGD RT-flex50DF Maintenance Manual (586 pages)

Table of Contents

Table of Contents

−1/A1 Clearance Table

Bedplate and Tie Rod Group

Cylinder Liner and Cylinder Cover Group

Cylinder Cover and Water Guide Jacket − Removal and Installation

Disassemble and Assemble

General

2 Piston Ring − Rate of Wear

3 Piston Ring Grooves

4 Piston Rings − Storage

Driving Wheels and Shut-Off Valve for Starting Air

Supply Unit, Injection and Exhaust Valve Control Group

Table of Contents

1 Preparation

2 Fuel Pump − Removal

3 Disassemble

4 Fuel Pump − Assemble

5 Fuel Pump − Installation

6 Completion

7 Storage

Removal, Check, Installation

Servo Oil Rail Exhaust Valve Control Unit − Pilot Valve : Removal and Installation

Scavenge Air Receiver and Auxiliary Blower

Cylinder Lubrication Group

Cylinder Lubricating System

1 Cylinder Lubrication System

2 Cylinder Lubrication Pump

3 Cylinder Lubricating System − Bleed

4 Duplex Filter

Crank Angle Sensor Unit, Tools

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