Willys Ford GPW Manuals

Manuals and User Guides for Willys Ford GPW. We have 1 Willys Ford GPW manual available for free PDF download: Technical Manual

Willys Ford GPW Technical Manual

Willys Ford GPW Technical Manual (78 pages)

Engine and Engine Accessories For 1/4 -Ton 4x4 Truck

Brand: Willys | Category: Engine | Size: 4 MB

Table of Contents

Contents
3
Front View
5
Left and Right Side View
6
Description and Data
8
Engine Removal from Vehicle
8
Underside View of Engine Installed in Vehicle
9
Right Side View of Engine Installed in Vehicle
10
Side View of Engine Compartment
11
Remove Battery
12
Remove Radiator
12
Disconnect Oil and Water Temperature Gages
12
Remove Cranking Motor
12
Lifting Engine from Vehicle
13
Disassembly of Engine into Subassemblies
14
Preliminary Operations
14
Three-Quarter Left Rear View of Stripped Engine
15
Disassembly of Stripped Engine
17
Underside View of Engine with Oil Pan Removed
18
Remove Valves and Springs
19
Remove Camshaft Sprocket and Camshaft
19
Connecting Rod and Piston Assembly Removal
20
Disassembly, Inspection, Repair and Assembly of Subassemblies
21
Cylinder Block, Head, Oil Pan and Bearings, Disassembled View
22
Cylinder Block
23
Staking Camshaft Bearing in Place
24
Water Pump Disassembly
25
Water Pump Inspection and Repair
27
Water Pump Assembly
28
Connecting Rod and Piston Assembly
29
Piston Fitting
30
Connecting Rod and Piston Assembly, Disassembled View
31
Assemble Piston, Piston Pin and Connecting Rod
32
Fit and Install Piston Rings
32
Camshaft Assembly
33
Valve and Valve Springs
36
Valve Tappets
37
Oil Pump and Oil Intake Float
37
Crankshaft Assembly
40
Flywheel Assembly
42
Engine Assembly
43
Intake and Exhaust Manifolds
43
Install Valves
43
Adjust Valve Tappets
44
Install Crankshaft
44
Fit Crankshaft
45
Check Crankshaft End Play
45
Install Connecting Rod and Piston Assemblies
46
Install Flywheel
48
Install Clutch Disk and Pressure Plate
49
Install Camshaft Sprocket
49
Install Front Engine Cover
50
Install Oil Pan
51
Install Cylinder Head
51
Install Oil Pump
52
Installation of Accessories
54
Install Water Outlet Elbow and Thermostat
54
Installation of Engine
57
Install Clutch Control Lever and Cable
58
Install Cranking Motor
58
Connect Choke and Throttle Controls
58
Install Radiator
59
Adjustments and Tests in Vehicle
60
Adjust Clutch
60
Set Timing with Neon Lights
60
Adjust Carburetor
61
Adjust Distributor to Correct Timing
61
Fits and Tolerances
62
Ring Fit
62
Slip Fit
62
Running Fit
62
Press Fit
63
Shrink Fit
63
Effect of Expansion on Fits
63
Torque Wrench Readings
64
Valves and Valve Springs
64
Clutch Assembly
65
Pressure Plate Assembly
65
Description and Data
65
Clutch Assembly Cleaning, Inspection and Repair
67
Cleaning, Inspection, and Repair
67
Assembly of Pressure Plate
68
Adjust Pressure Plate
69
Index
75

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