Wexxar WF30T Manuals

Wexxar WF30T Manuals

Manuals and User Guides for Wexxar WF30T. We have 1 Wexxar WF30T manual available for free PDF download: Operation And Service Manual

Wexxar WF30T Operation And Service Manual

Wexxar WF30T Operation And Service Manual (190 pages)

Case Former

Brand: Wexxar | Category: Industrial Equipment | Size: 9 MB

Table of Contents

Table of Contents

3
- List of Tables
  
  6
- Preface
  
  11
  - About this Manual
    12
  - How to Use this Manual
    13
- 1 Safety
  
  14
  - Safety Considerations
    15
  - Safety Standards
    15
  - General Precautions
    15
  - Lock-Out Compliance
    16
  - Compressed Air
    16
  - Electrical Power
    16
  - Conveyor Drivebelts
    16
  - Guard Doors
    16
  - Figure 1-2: Safety Guard Doors
    16
  - Safety Interlocks
    17
  - Cautionary Labels
    17
  - Touchscreen Cautionary Alerts
    17
  - Lubricants, Etc
    17
  - Figure 1-3: Examples of Safety Interlocks
    17
- 2 Installation
  
  18
  - Prerequisites
    18
  - Site Environment Consideration
    18
  - Removal from Crate
    19
  - Mechanical Assembly
    19
  - Location, Leveling and Conveyors
    20
    
    Location
    20
    
    Leveling
    20
    
    Discharge Conveyor
    21
  - Service Connections
    21
    
    Compressed Air
    21
    
    Electrical Power
    22
    
    Figure 2-1: Main Disconnect Switch
    22
- 3 Component Identification
  
  23
  - Figure 3-2: Operator's Side View
    24
  - Figure 3-3: Left Hand (Infeed) View
    24
    
    Major Components (Alphabetized)
    25
    
    Pin and Dome Technology
    29
- 4 Theory of Operation
  
  30
  - Sequence of Operations
    30
  - Sensors
    32
    
    Optical Proximity Sensors
    32
    
    Inductive Sensors
    32
    
    Sensor Cables
    32
    
    Table 1: Optical Proximity Sensors
    32
    
    Table 2: Inductive Sensors
    32
    
    Table 3: Sensor Cables
    32
    
    Remote Demand Sensor
    33
    
    Magazine Management
    33
  - Interlock Switches
    33
  - Table 4: Remote Demand Sensor
    33
  - Table 5: Magazine Management Sensors
    33
  - Table 6: Interlock Switches
    33
  - Tape Management System
    34
  - Table 7: Tape Management System Sensors
    34
  - Sensor Locations
    35
  - Pneumatic Valve Operation
    37
    
    Solenoid Valves
    37
    
    Servo Valves
    37
    
    Factors Influencing Pneumatic Speeds
    38
    
    Non-Lube Pneumatic System
    38
    
    Low Pressure Switch
    39
- 5 Controls
  
  40
- Figure 5-12: 'Box Settings' Screen
  
  43
- Figure 5-16: 'Jog Control' Screen
  
  45
- 6 Operating Procedures
  
  59
  - Safety
    59
  - Start-Up
    60
    
    Preliminary Checks
    60
    
    Start-Up Procedures
    61
    
    Table 11: Preliminary Start-Up Checklist
    61
    
    Table 12: Mechanism HOME Positions and Valve Numbers
    61
    
    Table 13: Machine Start-Up Procedures
    62
    
    CYCLE' Operation
    63
    
    JOG' Operation
    63
  - Monitoring
    63
    
    Monitoring Machine Operation
    63
    
    Loading the Magazine
    64
  - Clearing a Case Jam
    65
  - Shutdown
    67
  - Table 16: Machine Shutdown
    67
- 7 Case Size Adjustments
  
  68
- 8 Other Machine Adjustments
  
  85
  - Safety
    85
  - Stabilizer Bars and Pinblocks
    86
  - Figure 8-1: Pinblock Orientation
    86
  - Figure 8-2: Jawplate Assembly
    86
  - Magazine
    87
  - Table 26: Magazine Pusher Adjustment
    87
  - Figure 8-3: Magazine Pusher
    87
  - Sensor Ls-7 Adjustment
    88
  - Minor Flap Folders
    88
  - Testing the Size Adjustments
    88
  - Figure 8-4: Flap Folders
    88
  - Table 27: Mechanism HOME Positions
    89
  - Table 28: Full Cycle Sequence
    89
  - Figure 5-33: 'TROUBLESHOOTING
    89
  - Quick Size Change Guide
    90
  - Table 29: Sensor Adjustment References
    90
  - Table 30: Dimension Adjustment Reference
    91
  - Figure 8-5: Minor Flap Folder Top Plates
    91
- 9 Machine Maintenance
  
  92
  - Safety
    92
  - Maintenance
    93
    
    Inspections
    93
    
    Table 31: Machine Inspection
    93
    
    Cleaning
    94
    
    Table 32: Cleaning the Machine
    94
  - Preventative Maintenance Schedule
    95
  - Typical Maintenance Adjustments
    96
    
    Machine Output Rate
    96
    
    Mechanism Speeds
    96
    
    Magazine Pusher
    97
    
    Magazine Feedbelts
    97
    
    Injector Assembly
    98
    
    Mast Assembly
    98
    
    Forming Head
    99
    
    Discharge Pusher
    99
    
    Shock Absorbers
    99
    
    Conveyor Belt Tension & Tracking
    100
    
    Figure 9-1: Conveyor Belt Tensioning
    100
    
    Discharge Conveyor Assemblies
    101
    
    Machine Management System
    101
    
    Tape Head Adjustments
    101
    
    Proximity Sensors
    102
    
    Flap Folder Assemblies
    102
    
    Figure 9-2: Inductive Sensor Adjustment Range
    102
  - Pneumatic System Maintenance
    103
    
    Pneumatic Supply Adjustments
    103
    
    Valve Bank
    103
    
    Filter-Regulator
    103
    
    General Pneumatics
    104
  - Electrical System Maintenance
    104
    
    Safety Circuit
    104
    
    Electrical Enclosure
    104
  - Mechanical Maintenance
    105
    
    Vertical Alignment Procedures
    105
  - Maintenance Parts List
    106
    
    Wear Parts
    106
  - Lubrication
    106
    
    Moving Components
    106
    
    Ball Bearings
    106
    
    Sealed Guide Wheels
    106
    
    Figure 9-3: Mast Assembly Showing Guide Wheels
    106
    
    Table 47: Lubricants
    107
    
    Figure 9-4: Discharge Pusher Sealed Guide Wheels
    107
    
    Figure 9-5: Mast Assembly Sealed Guide Wheels
    107
- 10 Troubleshooting & Repairs
  
  108
  - Safety
    108
  - General Troubleshooting
    109
  - Table 48: General Troubleshooting Reference
    110
  - Machine Sequence Troubleshooting
    112
  - Table 49: Machine Sequence Troubleshooting
    112
  - Table 50: Error Codes
    113
  - Electrical Troubleshooting
    114
  - Tape Applicator Troubleshooting
    116
  - Pneumatic Troubleshooting
    116
  - Table 51: General Pneumatic Troubleshooting
    116
  - Table 52: Forming Head too Slow; Jaw Speed Normal
    116
  - Table 53: both Forming Head and Jaw too Slow
    117
  - Table 54: Jaw too Slow; Forming Head Speed Normal
    118
  - Table 55: Forming Head Not Moving
    118
    
    Other Typical Pneumatic Issues
    119
    
    Table 56: Jaw Not Moving
    119
  - Led Status Tables
    120
  - Table 57: PLC Input LED Status Table for Jog Step Sequence
    120
  - Table 58: PLC Output LED Status Table for Jog Step Sequence
    121
  - Repair Procedures
    122
    
    Pneumatic Cylinder Repairs
    122
    
    Magazine Repairs
    123
    
    Forming Head Bearing Repairs
    123
    
    Major Flap Folder Repairs
    123
    
    Solenoid Valve Repairs
    124
    
    Conveyor Drivebelt Repairs
    124
    
    Drivebelt Bearings Repairs
    124
    
    Gearmotor Repairs
    124
- 11 Engineering Specifications
  
  125
  - Operating Parameters
    125
  - Machinery Drawings
    125
  - Program Code
    125
  - Table 59: Operating Parameters
    125
- 12 Training Guide
  
  126
  - Instructor Data Sheet
    126
  - Training Outlines
    127
  - Table 60: Training Outlines
    127
  - Performance Checklists
    129
  - Table 14: Machine Loading Checklist
    129
  - Table 15: Clearing Jams
    129
  - Table 22: Dimension 'A' Adjustments
    129
  - Table 33: Magazine Pusher Maintenance
    129
  - Table 34: Feedbelt Maintenance
    129
  - Table 35: Injector Maintenance
    129
  - Table 36: Mast Maintenance
    129
  - Table 37: Forming Head Maintenance
    129
  - Table 38: Discharge Pusher Maintenance
    129
- 13 Service & Warranty
  
  131
- 14 Options
  
  132
  - Machine Management System
    132
    
    Tape Monitoring
    132
    
    Magazine Monitoring
    132
    
    Normal Operation
    133
    
    Figure 14-1: Beacon Lamp Status Indicators
    133
- Index
  
  134
- Appendix A
  
  137
  - Material Safety Data Sheets: Fuchs Lubricants - Geralyn FMG 387
    137
- Appendix B
  
  145
  - Material Safety Data Sheets: Keystone Lubricants - Nevastane HT-2
    145
T Cable Ofcontents

153
- Installing the Bel 290
  
  154
  - Leveling the Machine
    154
  - Installing the Tape Heads
    155
  - Power Connections
    155
    
    Electric
    155
    
    Compressed Air
    155
- Machine Adjustments
  
  156
- Starting the Machine
  
  162
  - Compressed Air
    162
  - Electrical Switching
    163
- Controls
  
  164
  - Controls Overview
    164
  - Controls Description
    165
- Feeding Cases into the Machine
  
  176
  - Stop Gate (Option )
    176
- Service and Maintenance Procedures
  
  177
  - Equipment Safety
    177
  - Preventive Maintenance
    178
    
    Weekly Inspection
    180
    
    Monthly Inspection
    180
  - Side - Belt Conveyor System
    181
    
    Chain Drive
    182
    
    Gear Reducer
    182
- Troubleshooting Guide
  
  185

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