Westward THE INTERCEPTOR BT-57 Manuals

Manuals and User Guides for Westward THE INTERCEPTOR BT-57. We have 1 Westward THE INTERCEPTOR BT-57 manual available for free PDF download: Shop Manual

Westward THE INTERCEPTOR BT-57 Shop Manual (692 pages)

Brand: Westward | Category: Utility Vehicle | Size: 26 MB

Introduction
3
Table of Contents
7
Maintenance and Lubrication
13
Engine Oil Viscosity
14
Gasoline Octane Rating
14
Maintenance Schedules
15
Severe Maintenance Schedule
16
Normal Maintenance Schedule
19
Lubrication
21
Lubrication and Maintenance Chart
22
Wheels and Tires
24
Brake System
70
Steering
85
Steering System
85
Diagnosis and Testing
87
Tilt Steering Adjustment
87
Cleaning and Inspection
87
Inspection and Verification - Steering Column
87
Removal and Installation
87
Steering Box Bracket
88
Steering Column Base
89
Inspection
89
Trunion Tube
89
Disassembly and Assembly
89
Upper Steering Shaft
91
Specifications
92
Service Tools and Equipment
92
Diagnosis and Testing
94
Inspection and Verification- Suspension System
94
Road Test
94
Rear Suspension
96
Wheel Bearings
96
Suspension
99
Bearing, Rear Wheel
103
Ride Height Correction
103
Wheel Alignment
103
Toe-In and Cambermeasurement
103
Specifications
104
Service Tools I Equipment
104
Suspension, Rear
104
The Following Rear Suspension Components May
105
Be Replaced Either Individually or as an Assembly
105
The Rear Shock Absorber and Rear Coil
105
Spring Assembly May be Disassembled
105
Shock Absorber
106
Wheel Bearings and Hub
106
Diagnosis and Testing
106
Suspension & Wheel Hubs, Front and Rear
106
Removal and Installation
106
Wheel Bearings, Front
108
Wheel Bearings, Rear
109
Wheel Bearings and Hubs
110
Front Shocks
116
Cleaning and Inspection
118
Axle Shaft
118
Compression Spring - Front Shock
118
Front Shock Tube
118
Wheel Alignment
118
Wheel Bearings
120
Axles and Driveshafts
123
Halfshaft Handling
125
Hoisting
125
Towing
126
Undercoating and Rustproofing
126
Diagnosis and Testing
126
Inspection and Verification - Halfshafts, Rear Wheel
126
Troubleshooting Chart- Halfshafts, Rear Wheel
126
REMOVAL and INSTALLATION Halfshaft Assembly
127
Disassembly and Assembly
129
Halfshaft Assembly- Inboard
129
CLEANING and INSPECTION CV Joint Boot Indentation
132
Specifications
133
Service Tools/Equipment
134
Automatic Transaxle
135
Automatic Transaxle
136
Gearshift Lever and Shift Patterns
143
Drive
143
Neutral
143
Park
143
Reverse
143
Second
144
Geartrain
145
Differential Assembly
146
Direct Clutch
146
Forward Clutch
146
Idler Gear
146
Intermediate Band
146
Low One-Way Clutch
146
Low/Reverse Clutch
146
Output Gear
146
Park Gear and Parking Pawl
146
Planet Carrier
146
Hydraulic System
147
Governor
149
Oil Pump
149
Shift Strategies
150
Vacuum Throttle Valve Diaphragm
150
Diagnosis and Testing
150
Component Tests
155
Transmission Fluid Condition Check
156
Transmission Fluid Leakage Checks
156
Transmission Fluid Check
163
Transmission Fluid Drain
163
Transmission Fluid Fill
163
Removal
169
Transaxle
169
Disassembly
170
Transaxle
170
Differential
185
General Information
251
Customer Interview/Road Test
251
Harshness
251
Identify the Condition
251
Use of Diagnostic Procedures
251
Neutralize Transaxle Mount and Exhaust System
252
Neutral Coast Test
252
Glossary of Terms
253
0 - Noise, Vibration and Harshness
254
Service Tools and Equipment
254
Engine
275
Crankshaft
291
Engine Identification
291
Oil Pan
292
Oil Pump
292
In-Vehicle Service
294
Camshaft
294
Crankshaft Pulley
299
Cylinder Head
309
Lower
312
Upper
312
Oil Pump
317
Pilot Bearings
324
Sensors
326
Removal and Installation
327
Engine
327
Disassembly and Assembly
331
Engine
333
Oil Pump
339
Piston Rings
346
Camshaft Timing
347
Valve Clearance
347
Specifications
349
Fuel System
387
Description and Operation
417
Catalytic Converter
417
Exhaust System
417
Exhaust System
418
Exhaust System
421
Specifications
421
Starting System
451
Battery and Charging System
508
Wiring Harness, Connectors and Circuit Protection System
583
Auxiliary Equipment
589
Heating and Air Conditioning
628
Seat and Seat Belts
661
24- Doors, Window Glass, Fixed Glass and Mirrors
670
Headliner and Flooring
671
Cargo Box
673
Exterior Finishes
689

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Westward THE INTERCEPTOR BT-57 Shop Manual (692 pages)

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