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Poly Pro-Plow 2 Series
Western Snowplows Poly Pro-Plow 2 Series Manuals
Manuals and User Guides for Western Snowplows Poly Pro-Plow 2 Series. We have
1
Western Snowplows Poly Pro-Plow 2 Series manual available for free PDF download: Mechanic's Manual
Western Snowplows Poly Pro-Plow 2 Series Mechanic's Manual (104 pages)
Brand:
Western Snowplows
| Category:
Snow Blower
| Size: 6 MB
Table of Contents
Table of Contents
3
Safety Information
5
Torque Chart
7
Introduction
8
Recommended Tools
8
WESTERN Service Kits Available
8
Product Specifications
9
Electrical System - Approximate Values
9
Flostat ® Hydraulic System
9
Hydraulic Fastener Torque Specifications
10
Relief Valve Specifications
10
Product Specifications
10
Blade, A-Frame & Lift Frame
11
Pivot Plate Configuration - Ultramount
11
Stand Shoe Height Adjustment - Ultramount
11
Attaching A-Frame to Lift Frame - Ultramount ® 2
12
Stand Shoe Height Adjustment - Ultramount 2
13
Blade, A-Frame & Lift Frame
13
Operational Adjustments
14
Filling the Hydraulic Unit
14
Blade Drop Speed Adjustment
15
Vehicle Lighting Check
16
Headlamp Beam Aiming
17
Hydraulic System Overview
18
Flostat Hydraulic Unit Components
18
Pilot-Operated (Poppet-Style) Check Valves
19
Hose Routing
19
Hoses and Fittings Installation
20
Ram Seal Installation
20
Cartridge and Check Valve Removal
21
Controls
22
Overview
22
Solenoid Joystick Control
23
Cabcommand Hand-Held Control
24
Joystick Control - FLEET FLEX System
25
Cabcommand Hand-Held Control - FLEET FLEX System
27
SECURITY GUARD™ Snowplow Anti-Theft System
28
Controls
30
Theory of Operation
31
Snowplow Hydraulics
31
3-Port Module Electrical
31
Green Label Module (PN 29070-1)
32
Blue Label Module (PN 29760-1)
33
Theory of Operation
33
Electrical & Hydraulic Schematics
35
Legend
37
Electrical & Hydraulic Schematics
37
3-Plug System - Wiring Overview
38
3-Plug System - Electrical Connectors
39
3-Plug System Schematics
40
Electrical Schematic
40
Low-Beam Headlamps with Snowplow Connected to Vehicle
41
High-Beam Headlamps with Snowplow Connected to Vehicle
42
Hydraulic Schematic
43
Raise - Electrical
44
Raise - Hydraulic
45
Lower/Float - Electrical
46
Lower/Float - Hydraulic
47
Angle Right - Electrical
48
Angle Right - Hydraulic
49
Angle Left - Electrical
50
Angle Left - Hydraulic
51
Hold in Raise Position - Hydraulic
52
Striking an Object While Plowing - DS
53
Striking an Object While Plowing - PS
54
ELECTRICAL & HYDRAULIC SCHEMATICS, Continued
55
2-Plug System (FLEET FLEX) - Wiring Overview
55
2-Plug System (FLEET FLEX) - Connectors
56
2-Plug System (FLEET FLEX) Schematics
57
Electrical Schematic
57
Low-Beam Headlamps with Snowplow Connected to Vehicle
58
High-Beam Headlamps with Snowplow Connected to Vehicle
59
Hydraulic Schematic
60
Raise - Electrical
61
Raise - Hydraulic
62
Lower/Float - Electrical
63
Lower/Float - Hydraulic
64
Angle Right - Electrical
65
Angle Right - Hydraulic
66
Angle Left - Electrical
67
Angle Left - Hydraulic
68
Hold in Raise Position
69
Striking an Object While Plowing - DS
70
Striking an Object While Plowing - PS
71
Hydraulic Pump Repairs
72
Replacing Pump Shaft Seals
73
Pump Installation and Alignment
74
Hydraulic Unit Assembly
75
Replacing Damaged Bearing Sleeves
76
Hydraulic Pump Repairs
77
Troubleshooting
78
How to Use this Troubleshooting Guide
79
Electrical Testing
79
Before You Begin
80
Vehicle Headlamps
81
Snowplow Headlamps
82
Snowplow Park/Turn Lamps
83
Snowplow DRL Lamps
84
Vehicle Lighting Check
85
Cartridge Coil Activation Test
86
Vehicle Harness Test - Cartridge Coils
87
Solenoid Coil Activation Test (SCAT) - FLEET FLEX System
88
Individual Solenoid Coil Test
91
Solenoid Cartridge Valve Inspection
91
Control/Cable/Plow Module Test - FLEET FLEX System
92
Motor and Motor Relay Tests
93
Vehicle Harness Test - Motor Relay
95
Control Test - Hand-Held or Solenoid Control
96
Motor and Motor Relay Tests - FLEET FLEX System
98
Pump Pressure Test
99
Hydraulic System Test
100
Crossover Relief Valve Inspection and Adjustment
101
Pilot-Operated (Poppet-Style) Check Valves
102
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